FabDigit

Digital Materials

Digital Materials (DM) is a class of PolyJet builds rather than a single resin: two base photopolymers are jetted in controlled voxel ratios to produce a continuous range of Shore hardness or colour in one print, spanning rigid blends (DM-ABS-PLUS, DM-ABS2, DM-RGD, DM-CLEAR, DM-HT, DM-MED) and rubber-like A30 to A95 grades.

High cost $$$$

Reference datasheet — Digital Materials is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the DM-ABS-PLUS condition

Digital Materials grades and fills

Digital Materials is supplied in 13 conditions, soft to hard. DM-ABS-PLUS is the default FabDigit quotes; the values on this page are for it.

Compare all 13 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Digital elastomer Shore A 40
Soft grip and cushioning surfaces overmoulded onto rigid DM cores.2509 Shore D
Rubber-like digital, Shore A 27–35
Softest DM — skin-feel models, soft bellows and anatomical vessels; low tear strength, avoid load-bearing seals.222030 Shore A
Digital elastomer Shore A 50
Mid-soft grips, gaskets and non-critical seals in multi-material prints.36012 Shore D
Digital elastomer Shore A 60
General-purpose rubber-like DM balancing grip feel and tear resistance.46017 Shore D
Digital elastomer Shore A 70
Firm rubber feel for handles, wheels and stiff gasket faces.55023 Shore D
Digital elastomer Shore A 85
Semi-rigid blend for living hinges, bumpers and tough flexible clips.94034 Shore D
Digital elastomer Shore A 95
Hardest rubber-like DM — tough flexible parts bridging to rigid Vero, best tear strength of the flexible series.132845 Shore D
Full-colour digital blend (VeroVivid CMYK / PANTONE-matched)
For J735/J750/J850 full-colour models — colour and texture mapping with rigid Vero mechanics.48551784 Shore D
Digital ABS2
Choose over Digital ABS Plus for very thin walls (<1.2 mm) and better dimensional stability at similar toughness.50583086 Shore D
Rigid opaque digital blend
Standard rigid DM for appearance models and fit checks where impact toughness is not critical.551784 Shore D
Transparent / translucent digital blend (VeroClear + tint)
Pick for light pipes, lenses, fluid-flow models and tinted translucent shades; needs varnish or polish for optical clarity.551784 Shore D
tough ABS-like blend
Default DM: pick for snap fits, thin-wall housings and functional prototypes needing the highest impact strength and HDT in the PolyJet range.573086 Shore D
High-temperature digital blend
Use where the part must survive hot-air, hot-water or under-hood checks up to ~70–80 °C after thermal post-cure.721288 Shore D

Supply forms, finishes and certifications

Ways Digital Materials is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
DM-MED
Biocompatible digital blendCertification

What is Digital Materials?

Digital Materials (DM) is a class of PolyJet builds rather than a single resin: two base photopolymers are jetted in controlled voxel ratios to produce a continuous range of Shore hardness or colour in one print, spanning rigid blends (DM-ABS-PLUS, DM-ABS2, DM-RGD, DM-CLEAR, DM-HT, DM-MED) and rubber-like A30 to A95 grades. Engineers use it to print multi-durometer or multi-colour assemblies without tooling or secondary overmoulding; the default rigid blend gives 57 MPa tensile strength, 30% elongation, Shore D 86 and 2.8 GPa modulus. Service temperature is limited to about 50 °C, parts are not weldable and colour stability under UV is poor, so DM suits prototypes rather than end-use parts. Digital Materials has a density of 1.18 g/cm³ (0.0424 lb/in³), lighter than 52% of polymer grades. Its glass-transition temperature is 50°C (122 °F). Digital Materials has a tensile strength of 57 MPa (8.27 ksi), stronger than 65% of polymer grades. Elongation at break is 30% and the elastic modulus is 2.8 GPa (0.406 Msi).

What is Digital Materials used for?

  • multi-durometer overmolds
  • gradient color models
  • combined rigid-flexible assemblies

Limitations

  • Limited service temperature — 50°C (122 °F), worse than 94% of polymer grades
  • Absorbs moisture — dry before molding — 1.7%, worse than 94% of polymer grades
  • Degrades in UV without stabilisers — 20/100, worse than 88% of polymer grades

Digital Materials properties

Typical room-temperature values for Digital Materials-DM-ABS-PLUS; bars are the position among polymer grades.

Physical3

Digital Materials has a density of 1.18 g/cm³ (0.0424 lb/in³), lighter than 52% of polymer grades. Its glass-transition temperature is 50°C (122 °F).

Density1.18 g/cm³0.04 lb/in³
Glass Transition (Tg)50°C122 °F
Water Absorption (24 h)1.7%

Mechanical10

Digital Materials has a tensile strength of 57 MPa (8.27 ksi), stronger than 65% of polymer grades. Elongation at break is 30% and the elastic modulus is 2.8 GPa (0.406 Msi).

Elastic (Young's) Modulus2.8 GPa0.41 Msi
Poisson's Ratio0.38
Tensile Strength (Ultimate)57 MPa8.3 ksi
Elongation at Break30%
Compressive Strength70 MPa10.2 ksi
Flexural Strength70 MPa10.2 ksi
Flexural Modulus2 GPa0.28 Msi
Izod Impact, Notched72 J/m1.3 ft·lbf/in
Hardness, Shore D86 Shore D
Hardness, Rockwell M68 HRM

Thermal10

Digital Materials is rated for continuous service to 50°C (122 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 56% of polymer grades. Thermal expansion is 85 µm/m·K (47.2 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)85 µm/m·K47.2 µin/in·°F
Max Service Temperature (continuous)50°C122 °F
Min Service Temperature-20°C-4 °F
Heat Deflection Temp. @ 0.45 MPa63°C145 °F
Heat Deflection Temp. @ 1.8 MPa52°C126 °F
Flammability (UL 94)Not UL 94 listed; burns like an unfilled acrylate — treat as HB-class combustible
Limiting Oxygen Index19%
Max Service Temperature (short-term)70°C158 °F

Electrical5

Digital Materials is an electrical insulator with a dielectric strength of 18 kV/mm (457.2 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength18 kV/mm457 V/mil
Dielectric Constant (1 MHz)3.2
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is poor.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistancePoor20/100
Chemical Resistance SummaryGood against water, dilute acids/alkalis, oils and aliphatic fuels for short exposure; attacked or swollen by ketones, esters, chlorinated solvents, strong alcohols and hot water; sustained moisture causes swelling and property loss.

Sustainability4

Producing a kilogram of Digital Materials takes about 125 MJ of energy and emits 6.5 kg of CO₂ — more than 75% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)125 MJ/kg53,740 BTU/lb
Embodied Carbon (primary production)6.5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content0%

Manufacturability3

Digital Materials's machinability is good (55/100, worse than 64% of polymer grades).

MachinabilityGood55/100
PolishabilityGood60/100
Processing Melt Temperature (typ.)70°C158 °F

Common Calculations4

Specific Strength (UTS / density)calculated49 kN·m/kg
Specific Stiffness (E / density)calculated2.4 MN·m/kg
Thermal Diffusivitycalculated0.1 mm²/s
Thermal Shock Resistance Indexcalculated0

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the polymer family

Yield strength against density for every polymer grade FabDigit runs. Digital Materials is highlighted; hover a dot for its name, or open the interactive family chart.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Working with Digital Materials

Is Digital Materials easy to machine?

Drills, taps and sands readily with sharp tools and low speed; keep cutting cool — parts soften and gum above ~55 °C, and thin sections are notch-sensitive.

Can Digital Materials be welded?

Not weldable; join with cyanoacrylate or UV-cure acrylic adhesive, or print the assembly as one multi-material body.

Can Digital Materials be formed, bent or molded?

Shaped only by the jetting process — set blend ratio and voxel layout in the print job; support material must be waterjetted/soaked out before post-cure, and thin flexible walls need generous support.

Digital Materials chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
acrylate/methacrylate monomers (isobornyreactive diluents forming the cured network35 – 6550
urethane- and epoxy-acrylate oligomerstoughness/elastomeric backbone; higher fraction in Tango/Agilus base20 – 4532
elastomeric polyurethane-acrylate (flexi0 % in rigid DM, up to ~100 % of the soft component in Shore A blends0 – 600
photoinitiator (acylphosphine oxide type0.5 – 31.5
pigments, stabilisers, surfactants0.5 – 31.5
acrylic photopolymer matrixbalance

What surface finishes work on Digital Materials?

Sand 400→2000 grit then clear-coat or UV-blocking lacquer for gloss and yellowing protection; paints and vacuum metallising adhere well after light abrasion and degreasing.

How much does Digital Materials cost?

Digital Materials is a high-cost polymer ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Digital Materials — frequently asked

What is Digital Materials used for?

Digital Materials is typically used for multi-durometer overmolds, gradient color models and combined rigid-flexible assemblies. In short: multi-durometer in one print; A30–A95 hardness range; no tooling for overmoulds.

What is the tensile strength of Digital Materials?

Digital Materials has a typical tensile strength of 57 MPa (8.27 ksi) — stronger than 65% of polymer grades. Strength varies by condition: see the 13 listed tempers.

Is Digital Materials easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Drills, taps and sands readily with sharp tools and low speed; keep cutting cool — parts soften and gum above ~55 °C, and thin sections are notch-sensitive.

Can Digital Materials be welded?

Not weldable; join with cyanoacrylate or UV-cure acrylic adhesive, or print the assembly as one multi-material body.

What surface finishes work on Digital Materials?

Sand 400→2000 grit then clear-coat or UV-blocking lacquer for gloss and yellowing protection; paints and vacuum metallising adhere well after light abrasion and degreasing.

Can Digital Materials be formed, bent or molded?

Shaped only by the jetting process — set blend ratio and voxel layout in the print job; support material must be waterjetted/soaked out before post-cure, and thin flexible walls need generous support.

What is the maximum service temperature of Digital Materials?

Digital Materials is rated for continuous use to about 50°C (122 °F), and briefly to 70°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Digital Materials DM-ABS-PLUS and Digital Materials DM-ABS2?

DM-ABS-PLUS is the default condition — default DM: pick for snap fits, thin-wall housings and functional prototypes needing the highest impact strength and HDT in the PolyJet range. DM-ABS2: choose over Digital ABS Plus for very thin walls (<1.2 mm) and better dimensional stability at similar toughness.

How much does Digital Materials cost?

Digital Materials is a high-cost polymer ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. PolyJet Digital Materials — Digital ABS Plus / Digital ABS2 data sheet — Stratasys (2023)
  2. Rubber-like Digital Materials (Tango / Agilus30 shore-value blends) data sheet — Stratasys (2022)
  3. Vero family and VeroClear / VeroVivid material specifications — Stratasys (2023)
  4. MED610 and biocompatible PolyJet material specification — Stratasys (2021)
  5. ASTM D638 / D790 / D256 / D2240 / D648 / D570 test methods cited on PolyJet datasheets — ASTM International (2022)
  6. Additive Manufacturing Technologies — material jetting photopolymers — Springer (Gibson, Rosen, Stucker) (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.