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Copper Alloy C41500-H04

Supply condition

UNS C41500

H04 = full hard

Standard hard temper for flat springs, washers and formed hardware with wide-radius bends only.

High cost $$$$

Values for the H04 condition

Other C41500 tempers and conditions

C41500 is listed in 9 conditions; see the grade overview at C41500.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed to 0.035 mm grain size
Softest commercial anneal for deep drawing and severe bending of tube and cup shapes.1103174635 HRB—
Annealed to 0.015 mm grain size
Fine-grain anneal: best surface finish after forming while still fully soft.1243314342 HRB28 % IACS
Quarter hard
Mild temper when parts still need moderate bending but higher stiffness than annealed.3153862560 HRB—
H02Default
Half hard
Most commonly stocked strip temper: balanced strength and forming for terminals, hose and hardware.4004551272 HRB28 % IACS
Three-quarter hard
Higher-strength stamping temper for lightly formed contacts and clips.448496778 HRB—
H04This page
Full hard
Standard hard temper for flat springs, washers and formed hardware with wide-radius bends only.483524582 HRB28 % IACS
Extra hard
Use where high yield strength and stiffness matter more than bend formability.550586388 HRB—
Spring hard
Spring temper for flexible metal hose convolutions, bellows and contact springs.586627291 HRB—
Extra spring hard
Maximum cold-rolled strength for thin spring strip; bending essentially limited to with-grain, generous radii.620655293 HRB—

What is C41500-H04?

C41500-H04 is C41500 supplied in the H04 condition — standard hard temper for flat springs, washers and formed hardware with wide-radius bends only. C41500-H04 has a yield strength of 483 MPa (70.1 ksi) and a tensile strength of 524 MPa (76 ksi) — stronger than 88% of copper alloy grades. Elongation at break is 5% and the elastic modulus is 110 GPa (16 Msi). C41500-H04 has a density of 8.78 g/cm³ (0.317 lb/in³), heavier than 53% of copper alloy grades. It melts at 955°C (1,751 °F). H02 is the default condition FabDigit quotes; H04 is available on request or by drawing note.

Advantages

  • High strength — 483 MPa (70.1 ksi), better than 88% of copper alloy grades

Limitations

  • Limited service temperature — 150°C (302 °F), worse than 96% of copper alloy grades
  • Limited ductility — 5%, worse than 93% of copper alloy grades

C41500-H04 properties

Typical room-temperature values for C41500-H04; 11 are specific to this condition. Other listed values are C41500 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C41500-H04 has a density of 8.78 g/cm³ (0.317 lb/in³), heavier than 53% of copper alloy grades. It melts at 955°C (1,751 °F).

Density8.78 g/cm³0.32 lb/in³
Melting Point (Solidus)955°C1,751 °F
Liquidus Temperature1,020°C1,868 °F

Mechanical12

C41500-H04 has a yield strength of 483 MPa (70.1 ksi) and a tensile strength of 524 MPa (76 ksi) — stronger than 88% of copper alloy grades. Elongation at break is 5% and the elastic modulus is 110 GPa (16 Msi).

Elastic (Young's) Modulus110 GPa16 Msi
Shear Modulus41 GPa5.9 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)524 MPa76 ksi
Yield Strength (0.2% offset)483 MPa70.1 ksi
Elongation at Break5%
Shear Strength325 MPa47.1 ksi
Fatigue Strength (Endurance Limit)175 MPa25.4 ksi
Hardness, Brinell128 HB
Hardness, Rockwell B82 HRB
Hardness, Vickers160 HV

Thermal6

C41500-H04 is rated for continuous service to 150°C (302 °F). It conducts heat at 116 W/m·K (67 BTU/hr·ft·°F), better than 64% of copper alloy grades. Thermal expansion is 18.4 µm/m·K (10.2 µin/in·°F).

Thermal Conductivity116 W/m·K67 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18.4 µm/m·K10.2 µin/in·°F
Latent Heat of Fusion200 J/g86 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

C41500-H04 conducts electricity at 28 % IACS, better than 69% of copper alloy grades.

Electrical Conductivity28 % IACS
Electrical Resistivity6.2×10⁻⁸ Ω·m2.44 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (65/100), better than 58% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.26 V
Corrosion ResistanceGood65/100
Chemical Resistance SummaryGood in fresh and moderately flowing seawater, neutral salts and most non-oxidizing acids; attacked by ammonia/amines (SCC risk), oxidizing acids, sulfides and mercury compounds.

Sustainability4

Producing a kilogram of C41500-H04 takes about 55 MJ of energy and emits 3.6 kg of CO₂ — less than 72% of copper alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)55 MJ/kg23,646 BTU/lb
Embodied Carbon (primary production)3.6 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content40%

Manufacturability8

C41500-H04's machinability is fair (35/100, better than 51% of copper alloy grades); weldability fair (45/100); formability fair (35/100).

MachinabilityFair35/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityFair45/100
Formability (cold)Fair35/100
CastabilityFair35/100
Brazeability / SolderabilityExcellent90/100
PolishabilityVery good80/100
Anodizing Responsen/a — copper alloy; use lacquer, tin/nickel plating or chromate-free tarnish inhibitors instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C41500-H04

Is C41500 easy to machine?

Machinability about 30 % of free-cutting brass — use sharp positive-rake tools, good chip breaking and flood coolant; chips are stringy in soft tempers.

Can C41500 be welded?

Resistance and brazing/soldering are excellent; fusion welding (GTAW) is only fair due to zinc fume and porosity — use low heat input and phosphor-bronze filler.

Can C41500 be formed, bent or molded?

Excellent cold forming in OS tempers (deep draw, roll form, convolute); interanneal ~450–600 °C and stress-relieve formed parts (~250 °C) to prevent ammonia SCC.

What surface finishes work on C41500?

Takes bright polishing, tin, nickel and silver plating readily; not anodizable — protect with lacquer or benzotriazole tarnish inhibitor.

C41500 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cuincludes Ag89 – 9391
Sn1.5 – 2.21.8
Pb≤ 0.1—
Fe≤ 0.05—
Znremainder, nominally ~7 %balance—

C41500-H04 — frequently asked

What is C41500-H04 used for?

C41500-H04 is typically used for flexible hose/tube, electrical hardware and corrugated tubing. In short: formable tin brass tube; convolutes without cracking; low machinability rating.

What is the yield strength of C41500-H04?

C41500-H04 has a typical yield strength of 483 MPa (70.1 ksi) and a tensile strength of 524 MPa (76 ksi) — stronger than 88% of copper alloy grades. Strength varies by condition: see the 9 listed tempers.

Is C41500-H04 easy to machine?

Not especially — machinability is rated fair (35/100, better than 51% of copper alloy grades). Machinability about 30 % of free-cutting brass — use sharp positive-rake tools, good chip breaking and flood coolant; chips are stringy in soft tempers.

Can C41500-H04 be welded?

With care — weldability is rated fair (45/100). Resistance and brazing/soldering are excellent; fusion welding (GTAW) is only fair due to zinc fume and porosity — use low heat input and phosphor-bronze filler.

What surface finishes work on C41500-H04?

Takes bright polishing, tin, nickel and silver plating readily; not anodizable — protect with lacquer or benzotriazole tarnish inhibitor.

Can C41500-H04 be formed, bent or molded?

Excellent cold forming in OS tempers (deep draw, roll form, convolute); interanneal ~450–600 °C and stress-relieve formed parts (~250 °C) to prevent ammonia SCC.

What is the maximum service temperature of C41500-H04?

C41500-H04 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C41500-H02 and C41500-OS035?

H02 is the default condition — most commonly stocked strip temper: balanced strength and forming for terminals, hose and hardware. OS035: softest commercial anneal for deep drawing and severe bending of tube and cup shapes. Yield strength is 400 MPa in H02 versus 110 MPa in OS035.

Sources

  1. ASTM B591 Standard Specification for Copper-Zinc-Tin Alloy Plate, Sheet, Strip and Rolled Bar — ASTM International (2022)
  2. CDA Alloy Database — C41500 tin brass — Copper Development Association (2023)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.