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Aluminum A2024-RAM2-SR (Stress relieved)

Heat-treated state

JIS A2024-RAM2

Use to remove build residual stress before plate removal when full solution treatment is not wanted; strength drops, ductility rises.

High cost $$$$

Values for the SR condition

Other A2024-RAM2 tempers and conditions

A2024-RAM2 is listed in 6 conditions; see the grade overview at A2024-RAM2.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SRThis page
Stress relieved
Use to remove build residual stress before plate removal when full solution treatment is not wanted; strength drops, ductility rises.2003001285 HB42 % IACS
As built (as printed)
Pick for quick prototypes or when no furnace cycle is available; retains fine as-solidified structure with moderate strength.3004007110 HB26 % IACS
Solution heat treated and naturally aged
Best balance of strength and ductility/damage tolerance for structural AM parts, mirroring wrought 2024-T3/T4 behaviour.33047011120 HB30 % IACS
Solution heat treated and overaged (stabilized)
Choose for improved dimensional stability, intergranular/exfoliation corrosion resistance and elevated-temperature stability at some strength cost.3704408125 HB37 % IACS
T6Default
Solution heat treated and artificially aged
Default choice when maximum yield strength and hardness are needed and moderate ductility is acceptable.4305006140 HB32 % IACS
hot isostatic pressed then solution treated and artificially aged
Specify for fatigue-critical or flight-hardware parts where residual gas porosity must be closed before ageing.4305058140 HB32 % IACS

What is A2024-RAM2-SR?

A2024-RAM2-SR is A2024-RAM2 heat treated to SR — use to remove build residual stress before plate removal when full solution treatment is not wanted; strength drops, ductility rises. A2024-RAM2-SR has a yield strength of 200 MPa (29 ksi) and a tensile strength of 300 MPa (43.5 ksi) — stronger than 53% of aluminum grades. Elongation at break is 12% and the elastic modulus is 76 GPa (11 Msi). A2024-RAM2-SR has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F). T6 is the default condition FabDigit quotes; SR is available on request or by drawing note.

Advantages

  • High service temperature — 200°C (392 °F), better than 90% of aluminum grades
  • High electrical conductivity — 42 % IACS, better than 81% of aluminum grades

Limitations

  • Needs corrosion protection — 30/100, worse than 98% of aluminum grades
  • High embodied carbon — 15 kg CO₂/kg, worse than 97% of aluminum grades

A2024-RAM2-SR properties

Typical room-temperature values for A2024-RAM2-SR; 22 are specific to this condition. Other listed values are A2024-RAM2 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

A2024-RAM2-SR has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 502°C (936 °F).

Density2.78 g/cm³0.1 lb/in³
Melting Point (Solidus)502°C936 °F
Liquidus Temperature638°C1,180 °F

Mechanical14

A2024-RAM2-SR has a yield strength of 200 MPa (29 ksi) and a tensile strength of 300 MPa (43.5 ksi) — stronger than 53% of aluminum grades. Elongation at break is 12% and the elastic modulus is 76 GPa (11 Msi).

Elastic (Young's) Modulus76 GPa11 Msi
Shear Modulus29 GPa4.2 Msi
Bulk Modulus76 GPa11 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)300 MPa43.5 ksi
Yield Strength (0.2% offset)200 MPa29 ksi
Elongation at Break12%
Compressive Strength210 MPa30.5 ksi
Shear Strength190 MPa27.6 ksi
Fatigue Strength (Endurance Limit)90 MPa13.1 ksi
Fracture Toughness (K_IC)28 MPa·√m25.5 ksi·√in
Hardness, Brinell85 HB
Hardness, Rockwell B45 HRB
Hardness, Vickers90 HV

Thermal6

A2024-RAM2-SR is rated for continuous service to 200°C (392 °F). It conducts heat at 145 W/m·K (83.8 BTU/hr·ft·°F), better than 53% of aluminum grades. Thermal expansion is 21.5 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity145 W/m·K83.8 BTU/hr·ft·°F
Specific Heat Capacity875 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.5 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-196°C-321 °F

Electrical3

A2024-RAM2-SR conducts electricity at 42 % IACS, better than 81% of aluminum grades.

Electrical Conductivity42 % IACS
Electrical Resistivity4.1×10⁻⁸ Ω·m1.61 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (30/100), worse than 98% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.78 V
Corrosion ResistancePoor30/100
Chemical Resistance SummaryGood in dry air and most neutral organics; poor in chloride-bearing water, seawater and acids/alkalis — Cu-rich phases drive pitting, intergranular and exfoliation attack, so coating/anodizing or cladding is required.

Sustainability4

Producing a kilogram of A2024-RAM2-SR takes about 260 MJ of energy and emits 15 kg of CO₂ — more than 99% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)260 MJ/kg111,780 BTU/lb
Embodied Carbon (primary production)15 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability7

A2024-RAM2-SR's machinability is fair (50/100, worse than 65% of aluminum grades); weldability poor (30/100); formability fair (35/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)110%
WeldabilityPoor30/100
Formability (cold)Fair35/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Responsefair — hard (Type III) anodizing works for wear/corrosion protection, but Cu content plus the ceramic dispersoids give patchy, dark and non-uniform decorative (Type II) films

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A2024-RAM2-SR

Is A2024-RAM2 easy to machine?

Machines like wrought 2024 but the hard ceramic dispersoids are abrasive — use polycrystalline diamond or coated carbide, sharp positive rake, high speed and flood coolant.

Can A2024-RAM2 be welded?

Not recommended for fusion welding (Al-Cu-Mg hot-cracking sensitivity); join by fasteners, adhesive or friction stir where qualified.

Can A2024-RAM2 be formed, bent or molded?

Produced net shape by LPBF at ~30–60 µm layers with preheated plate; the RAM nucleant suppresses solidification cracking, so no cold forming step is involved.

What surface finishes work on A2024-RAM2?

Support removal, blasting and machining of critical faces; protect with hard anodize, chromate-free conversion coat or primer — bare Cu-bearing surfaces pit readily in chlorides.

A2024-RAM2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cuprincipal strengthening element (2024 base)3.8 – 4.94.4
Mg1.2 – 1.81.5
Mn0.3 – 0.90.6
Siimpurity limit≤ 0.50.15
Feimpurity limit≤ 0.50.2
Cr≤ 0.10.02
Zn≤ 0.250.05
Tiexcludes Ti bound in the added ceramic nucleant≤ 0.150.03
ceramic nucleant (TiB2/TiC type, RAM addin-situ reactive additive that provides grain refinement and eliminates solidification cracking1 – 32
Albalance—

A2024-RAM2-SR — frequently asked

What is A2024-RAM2-SR used for?

A2024-RAM2-SR is typically used for aerospace structural parts, high-strength brackets and replacement of wrought 2024 components. In short: printable 2024 chemistry; high strength, low corrosion resistance; not fusion weldable.

What is the yield strength of A2024-RAM2-SR?

A2024-RAM2-SR has a typical yield strength of 200 MPa (29 ksi) and a tensile strength of 300 MPa (43.5 ksi) — stronger than 53% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is A2024-RAM2-SR easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 65% of aluminum grades). Machines like wrought 2024 but the hard ceramic dispersoids are abrasive — use polycrystalline diamond or coated carbide, sharp positive rake, high speed and flood coolant.

Can A2024-RAM2-SR be welded?

Not readily — weldability is rated poor (30/100). Not recommended for fusion welding (Al-Cu-Mg hot-cracking sensitivity); join by fasteners, adhesive or friction stir where qualified.

What surface finishes work on A2024-RAM2-SR?

Support removal, blasting and machining of critical faces; protect with hard anodize, chromate-free conversion coat or primer — bare Cu-bearing surfaces pit readily in chlorides.

Can A2024-RAM2-SR be formed, bent or molded?

Produced net shape by LPBF at ~30–60 µm layers with preheated plate; the RAM nucleant suppresses solidification cracking, so no cold forming step is involved.

What is the maximum service temperature of A2024-RAM2-SR?

A2024-RAM2-SR is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A2024-RAM2-T6 and A2024-RAM2-SR?

T6 is the default condition — default choice when maximum yield strength and hardness are needed and moderate ductility is acceptable. SR: use to remove build residual stress before plate removal when full solution treatment is not wanted; strength drops, ductility rises. Yield strength is 430 MPa in T6 versus 200 MPa in SR.

Sources

  1. A2024-RAM2 reactive additive manufacturing aluminium powder datasheet — Elementum 3D (2023)
  2. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 24: Additive Manufacturing Processes — ASM International (2020)
  5. MMPDS-17 aluminium alloy 2024 design allowables (wrought reference basis) — Battelle/FAA (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.