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Aluminum 5454-H112

Temper

AA 5454 · UNS A95454 · EN AW-5454, 3.3537 · BS N51

H112 = strain hardened from hot working only

Choose for thick hot-rolled plate and extrusions where a guaranteed minimum strength is needed but no cold work is applied.

Values for the H112 condition

Other 5454 tempers and conditions

5454 is listed in 15 conditions; see the grade overview at 5454.

Compare all 15 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
As-fabricated 5454 (hot-rolled, extruded or forged) with no guaranteed mechanical limits; properties vary with product form and thermal history.1152402062 HB34 % IACS
Annealed
Pick for maximum formability — deep drawing, tight bends, spinning and severe roll forming before welding.1172502262 HB35 % IACS
Slightly strain hardened
Standard supply condition for 5454 extrusions and some plate: near-annealed strength with good forming and full weldability.1202452064 HB35 % IACS
H112This page
Strain hardened from hot working only
Choose for thick hot-rolled plate and extrusions where a guaranteed minimum strength is needed but no cold work is applied.1252501865 HB35 % IACS
Strain hardened and partially annealed, quarter hard
Same strength class as H12 but back-annealed for better ductility and dimensional stability in warm service.2002751271 HB34 % IACS
Strain hardened and stabilized, quarter hard
The workhorse stocked temper for 5454 sheet and plate: balanced strength, formability and stabilized properties for tankers and hot vessels.2052751073 HB34 % IACS
Strain hardened, quarter hard
Cold-rolled quarter-hard sheet for light forming with a strength step above annealed; not stabilized, so use H32 for warm service.2052751073 HB34 % IACS
Strain hardened and partially annealed, half hard
Half-hard strength with recovered ductility — good compromise for formed tank heads and stiffeners.2303001079 HB34 % IACS
Strain hardened, half hard
Half-hard cold-rolled sheet for flat parts and mild bends where higher yield strength matters more than ductility.240305881 HB34 % IACS
Strain hardened and stabilized, half hard
Stabilized half-hard temper for higher-strength welded vessels and tanker sheet still intended for warm service.2403051081 HB34 % IACS
Strain hardened and partially annealed, three-quarter hard
Back-annealed three-quarter hard sheet: same strength class as H16 with slightly better bend behaviour.250315685 HB34 % IACS
Strain hardened and stabilized, three-quarter hard
Highest commonly registered strength temper for 5454 sheet, stabilized — for flat high-strength panels rather than formed parts.255320686 HB34 % IACS
Strain hardened, three-quarter hard
Three-quarter hard thin sheet for flat, high-strength panels; bending is limited and usually needs generous radii.260320587 HB34 % IACS
Strain hardened and partially annealed, full hard
Full-hard 5454 sheet cold worked beyond H18 then partially annealed back to full-hard level; high strength with limited cold formability.285330890 HB34 % IACS
Strain hardened and stabilized, full hard
Full-hard 5454 sheet given a low-temperature stabilizing treatment for stable strength and reduced age-softening; highest strength temper of the alloy.295340893 HB34 % IACS

What is 5454-H112?

5454-H112 is 5454 in the H112 temper — choose for thick hot-rolled plate and extrusions where a guaranteed minimum strength is needed but no cold work is applied. 5454-H112 has a yield strength of 125 MPa (18.1 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 75% of aluminum grades. Elongation at break is 18% and the elastic modulus is 70 GPa (10.2 Msi). 5454-H112 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 602°C (1,116 °F).

Advantages

  • Readily welded — 92/100, better than 95% of aluminum grades
  • Good corrosion resistance — 74/100, better than 87% of aluminum grades
  • Forms and bends easily — 78/100, better than 87% of aluminum grades
  • Ductile — tolerates forming and impact — 18%, better than 86% of aluminum grades
  • High service temperature — 175°C (347 °F), better than 83% of aluminum grades

Limitations

  • Low strength — 125 MPa (18.1 ksi), worse than 75% of aluminum grades

5454-H112 properties

Typical room-temperature values for 5454-H112; 18 are specific to this condition. Other listed values are 5454 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5454-H112 has a density of 2.68 g/cm³ (0.0968 lb/in³), lighter than 72% of aluminum grades. It melts at 602°C (1,116 °F).

Density2.68 g/cm³0.1 lb/in³
Melting Point (Solidus)602°C1,116 °F
Liquidus Temperature646°C1,195 °F

Mechanical10

5454-H112 has a yield strength of 125 MPa (18.1 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 75% of aluminum grades. Elongation at break is 18% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)250 MPa36.3 ksi
Yield Strength (0.2% offset)125 MPa18.1 ksi
Elongation at Break18%
Shear Strength160 MPa23.2 ksi
Fatigue Strength (Endurance Limit)117 MPa17 ksi
Hardness, Brinell65 HB

Thermal6

5454-H112 is rated for continuous service to 175°C (347 °F). It conducts heat at 137 W/m·K (79.2 BTU/hr·ft·°F), worse than 57% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity137 W/m·K79.2 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion395 J/g170 BTU/lb
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-196°C-321 °F

Electrical3

5454-H112 conducts electricity at 35 % IACS, better than 52% of aluminum grades.

Electrical Conductivity35 % IACS
Electrical Resistivity4.92×10⁻⁸ Ω·m1.94 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (74/100), better than 87% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.86 V
Corrosion ResistanceVery good74/100
Chemical Resistance SummaryExcellent in seawater, mild alkalis and most neutral waters; resists sensitization/SCC in warm service better than 5083/5086; attacked by strong acids and strong caustics, and by mercury/copper-salt contamination.

Sustainability4

Producing a kilogram of 5454-H112 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability8

5454-H112's machinability is fair (48/100, worse than 68% of aluminum grades); weldability excellent (92/100); formability very good (78/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityExcellent92/100
Formability (cold)Very good78/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responsegood — clear and hard-coat anodizing both work; Mg content can give a slightly grey/darker clear film, so match lots for cosmetic work

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5454-H112

Is 5454 easy to machine?

Machines like other 5000-series alloys — gummy and prone to built-up edge in O/H111; use sharp polished-flute carbide, high speed, positive rake and generous coolant/lubricant, and prefer H32/H34 for better chip break.

Can 5454 be welded?

Excellent GMAW/GTAW and friction-stir weldability with ER5356 (or ER5183 for strength); no post-weld heat treatment needed and no sensitization risk at elevated service temperature, but the HAZ reverts toward O-temper strength.

Can 5454 be formed, bent or molded?

Very good cold formability in O/H111 (deep drawing, roll forming, tank-head pressing); H32/H34 need larger bend radii and allowance for springback; avoid warm forming above ~350 °C for long times to limit grain coarsening.

What surface finishes work on 5454?

Takes clear and hard anodize well (Mg can slightly grey the film), accepts chemical conversion coating and paint after proper alkaline/acid etch; polishing is fair — expect some Mg-related streaking on bright finishes.

5454 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi+Fe combined limits apply in some standards≤ 0.250.1
Fe≤ 0.40.25
Cu≤ 0.10.03
Mn0.5 – 10.75
Mgkept below ~3 % to avoid sensitization/SCC in warm service2.4 – 32.7
Cr0.05 – 0.20.1
Zn≤ 0.250.05
Ti≤ 0.20.03
Others (each)0.15 % total≤ 0.05—
Alremainder, ~95.2–96.6 %balance—

5454-H112 — frequently asked

What is 5454-H112 used for?

5454-H112 is typically used for hot-product road tanker barrels, pressure-vessel shells and tank heads, hot chemical and mine-water vessels, marine hulls and superstructure plate, welded structural weldments and elevated-temperature piping and ducting. In short: hot-service work-hardening alloy.

What is the yield strength of 5454-H112?

5454-H112 has a typical yield strength of 125 MPa (18.1 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 75% of aluminum grades. Strength varies by condition: see the 15 listed tempers.

Is 5454-H112 easy to machine?

Reasonably — machinability is rated fair (48/100, worse than 68% of aluminum grades). Machines like other 5000-series alloys — gummy and prone to built-up edge in O/H111; use sharp polished-flute carbide, high speed, positive rake and generous coolant/lubricant, and prefer H32/H34 for better chip break.

Can 5454-H112 be welded?

Yes — weldability is rated excellent (92/100). Excellent GMAW/GTAW and friction-stir weldability with ER5356 (or ER5183 for strength); no post-weld heat treatment needed and no sensitization risk at elevated service temperature, but the HAZ reverts toward O-temper strength.

What surface finishes work on 5454-H112?

Takes clear and hard anodize well (Mg can slightly grey the film), accepts chemical conversion coating and paint after proper alkaline/acid etch; polishing is fair — expect some Mg-related streaking on bright finishes.

Can 5454-H112 be formed, bent or molded?

Very good cold formability in O/H111 (deep drawing, roll forming, tank-head pressing); H32/H34 need larger bend radii and allowance for springback; avoid warm forming above ~350 °C for long times to limit grain coarsening.

What is the maximum service temperature of 5454-H112?

5454-H112 is rated for continuous use to about 175°C (347 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5454-H112?

Yes — 5454-H112 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association International Alloy Designations and Chemical Composition Limits (Teal Sheets) — The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
  3. EN 485-2 — Aluminium and aluminium alloys: Sheet, strip and plate, mechanical properties — CEN (2016)
  4. EN 755-2 — Aluminium extruded rod/bar, tube and profiles, mechanical properties — CEN (2016)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.