Aluminum 5005 vs 5454
Aluminum · grade comparison
Aluminum 5005 and 5454 are both aluminum grades. 5454 is the stronger of the two: yield strength 205 MPa (29.7 ksi) against 138 MPa (20 ksi) for 5005, about 49% more; tensile strength follows at 275 MPa (39.9 ksi) vs 159 MPa (23.1 ksi). 5454 is the more ductile: elongation 10% versus 8% for 5005, and 5454 is harder (73 HB vs 41 HB). 5454 runs hotter in service (150°C vs 120°C continuous) and 5005 conducts heat better (200 W/m·K vs 134 W/m·K). On the shop floor, 5454 machines more easily (good vs fair).
5454Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
5005 vs 5454: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Same in both: Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Embodied Water
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Typical Recycled Content 35%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 5005 | 5454 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | 0.5 mm | 0.5 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
5005 vs 5454 — frequently asked
Is 5454 stronger than 5005?
Yes. 5454 has a typical yield strength of 205 MPa (29.7 ksi) against 138 MPa (20 ksi) for 5005 — about 49% more. Tensile strength is 275 MPa (39.9 ksi) vs 159 MPa (23.1 ksi).
Which is cheaper, 5005 or 5454?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 5005 or 5454?
5454. Its machinability rates good (55/100) against fair (45/100) for 5005.
Ready to make it?
Upload a CAD file and FabDigit prices the part in 5005 and 5454 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.