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Aluminum 5154 · temper

Aluminum 5154-H18

Properties of the H18 condition, compared with the other 5154 tempers.

Fully cold-worked 5154 giving maximum strain-hardened strength with minimum ductility.

What is 5154-H18?

5154-H18 is 5154 in the H18 temper — fully cold-worked 5154 giving maximum strain-hardened strength with minimum ductility. 5154-H18 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 70% of aluminum grades. Elongation at break is 9% and the elastic modulus is 70.3 GPa (10.2 Msi). 5154-H18 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 593°C (1,099 °F).

Advantages

  • Good corrosion resistance — 73/100, better than 86% of aluminum grades
  • Polishes to a fine finish — 68/100, better than 85% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades

5154-H18 properties

Typical room-temperature values for 5154-H18 — 36 properties are specific to this condition; the rest are grade-level values shared by every 5154 temper. Each bar shows where the value sits among the aluminum grades in FabDigit's library — further right is higher.

Physical3

5154-H18 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 593°C (1,099 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)593°C1,099 °F
Liquidus Temperature643°C1,189 °F

Mechanical11

5154-H18 has a yield strength of 275 MPa (39.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 70% of aluminum grades. Elongation at break is 9% and the elastic modulus is 70.3 GPa (10.2 Msi).

Elastic (Young's) Modulus70.3 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)275 MPa39.9 ksi
Elongation at Break9%
Shear Strength190 MPa27.6 ksi
Fatigue Strength (Endurance Limit)145 MPa21 ksi
Hardness, Brinell82 HB
Hardness, Vickers71 HV

Thermal6

5154-H18 is rated for continuous service to 65°C (149 °F). It conducts heat at 127 W/m·K (73.4 BTU/hr·ft·°F), worse than 69% of aluminum grades. Thermal expansion is 23.9 µm/m·K (13.3 µin/in·°F).

Thermal Conductivity127 W/m·K73.4 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.9 µm/m·K13.3 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-196°C-321 °F

Electrical3

5154-H18 conducts electricity at 32 % IACS, worse than 63% of aluminum grades.

Electrical Conductivity32 % IACS
Electrical Resistivity5.4×10⁻⁸ Ω·m2.13 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (73/100), better than 86% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good73/100
Chemical Resistance SummaryRetains good atmospheric/marine resistance, but the fully hard condition is the most sensitization- and SCC-susceptible; keep below ~65 °C in chloride service.

Sustainability4

Producing a kilogram of 5154-H18 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content35%

Manufacturability7

5154-H18's machinability is good (65/100, better than 62% of aluminum grades); weldability very good (80/100); formability fair (38/100).

MachinabilityGood65/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good80/100
Formability (cold)Fair38/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood68/100
Anodizing Responseexcellent — uniform clear anodic films; ideal for decorative bright finishes

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other 5154 tempers and conditions

5154 is also supplied in 14 other conditions. The full side-by-side table is on the 5154 overview.

Working with 5154-H18

Is 5154 easy to machine?

Machines like other 5xxx alloys: gummy and prone to built-up edge — use sharp polished high-rake tools, high speeds and flood lubricant; harder H34–H38 tempers give cleaner chips than O.

Can 5154 be welded?

Readily GTAW/GMAW welded with 5356 or 5183 filler; weld metal keeps near-O strength so joints are designed on annealed properties, and 5183/5356 filler avoids the hot cracking seen with 4043 on high-Mg alloys.

Can 5154 be formed, bent or molded?

Excellent cold formability in O/H111; H32 handles moderate bending while H36/H38 need generous bend radii or intermediate annealing at 340–410 °C.

What surface finishes work on 5154?

Takes sulfuric clear and hard anodize well and accepts chromate/no-chrome conversion coats and marine paint systems; mechanical polishing is fair, bright decorative anodize can show a slight grey tone from the high Mg.

5154 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi+Fe combined 0.45 max in some registrations≤ 0.25
Fe≤ 0.4
Cu≤ 0.1
Mn≤ 0.1
Mgprimary strengthening element3.1 – 3.93.5
Crgrain-structure/SCC control0.15 – 0.350.25
Zn≤ 0.2
Ti≤ 0.2
Others (each)0.15 max total≤ 0.05
Albalance

5154-H18 — frequently asked

What is 5154-H18 used for?

5154-H18 is typically used for welded structural sheet and plate assemblies, storage tanks, pressure vessel shells, marine hull and deck plate, road tanker barrels and chemical process tanks. In short: stronger 5052 alternative.

What is the yield strength of 5154-H18?

5154-H18 has a typical yield strength of 275 MPa (39.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — stronger than 70% of aluminum grades. Strength varies by condition: see the 15 listed tempers.

Is 5154-H18 easy to machine?

Reasonably — machinability is rated good (65/100, better than 62% of aluminum grades). Machines like other 5xxx alloys: gummy and prone to built-up edge — use sharp polished high-rake tools, high speeds and flood lubricant; harder H34–H38 tempers give cleaner chips than O.

Can 5154-H18 be welded?

Yes — weldability is rated very good (80/100). Readily GTAW/GMAW welded with 5356 or 5183 filler; weld metal keeps near-O strength so joints are designed on annealed properties, and 5183/5356 filler avoids the hot cracking seen with 4043 on high-Mg alloys.

What surface finishes work on 5154-H18?

Takes sulfuric clear and hard anodize well and accepts chromate/no-chrome conversion coats and marine paint systems; mechanical polishing is fair, bright decorative anodize can show a slight grey tone from the high Mg.

Can 5154-H18 be formed, bent or molded?

Excellent cold formability in O/H111; H32 handles moderate bending while H36/H38 need generous bend radii or intermediate annealing at 340–410 °C.

What is the maximum service temperature of 5154-H18?

5154-H18 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5154-H18?

Yes — 5154-H18 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association International Alloy Designations and Chemical Composition Limits (Teal Sheets)The Aluminum Association (2018)
  2. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and PlateASTM International (2021)
  3. EN 485-2 / EN 573-3 (EN AW-5154A, AlMg3.5)CEN (2016)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose MaterialsASM International (1990)
  5. Aluminum Standards and DataThe Aluminum Association (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.