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Aluminum 5154 vs 5182

Aluminum · grade comparison

Aluminum 5154 and 5182 are both aluminum grades, both corrosion resistant al. 5154 is the stronger of the two: yield strength 205 MPa (29.7 ksi) against 130 MPa (18.9 ksi) for 5182, about 58% more. In exchange, 5182 is the more ductile: elongation 21% versus 15% for 5154. On the shop floor, 5154 sits in a lower cost tier (budget, $) than 5182 (standard, $$).

5154Choose it when strength drives the design, or when cost is the deciding factor.

5182Choose it when the part is bent, formed or impact-loaded.

5154 vs 5182: properties

51545182

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70.3 GPa10.2 Msi
70 GPa10.2 Msi

Shear Modulus

26.4 GPa3.8 Msi
26 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

270 MPa39.2 ksi
275 MPa39.9 ksi

Yield Strength (0.2% offset)

205 MPa29.7 ksi
130 MPa18.9 ksi

Elongation at Break

15%
21%

Shear Strength

165 MPa23.9 ksi
170 MPa24.7 ksi

Fatigue Strength (Endurance Limit)

125 MPa18.1 ksi
140 MPa20.3 ksi

Hardness, Brinell

67 HB
70 HB

Hardness, Vickers

71 HV
—

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.66 g/cm³0.1 lb/in³
2.65 g/cm³0.1 lb/in³

Melting Point (Solidus)

593°C1,099 °F
577°C1,071 °F

Liquidus Temperature

643°C1,189 °F
638°C1,180 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125 W/m·K72.2 BTU/hr·ft·°F
123 W/m·K71.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.9 µm/m·K13.3 µin/in·°F
24.1 µm/m·K13.4 µin/in·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
390 J/g168 BTU/lb

Min Service Temperature

-270°C-454 °F
-196°C-321 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Max Service Temperature (continuous) 65°C149 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
31 % IACS

Electrical Resistivity

5.39×10⁻⁸ Ω·m2.12 µΩ·in
5.6×10⁻⁸ Ω·m2.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.86 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

35%
30%

Weldability

88 / 100
85 / 100

Formability (cold)

65 / 100
88 / 100

Brazeability / Solderability

20 / 100
15 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
200 MJ/kg85,985 BTU/lb

Typical Recycled Content

35%
55%

Same in both: Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

102 kN·m/kg
104 kN·m/kg

Modulus of Resilience

299 kJ/m³
121 kJ/m³

Thermal Diffusivity

52.2 mm²/s
51.6 mm²/s

Same in both: Specific Stiffness (E / density) 26.4 MN·m/kg · Thermal Shock Resistance Index 20

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale51545182

Manufacturing and finishing

Capability51545182
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

5154 vs 5182 — frequently asked

Is 5154 stronger than 5182?

Yes. 5154 has a typical yield strength of 205 MPa (29.7 ksi) against 130 MPa (18.9 ksi) for 5182 — about 58% more. Tensile strength is 270 MPa (39.2 ksi) vs 275 MPa (39.9 ksi).

Which is cheaper, 5154 or 5182?

5154 is the lower-cost material: it sits in the budget tier ($) while 5182 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 5154 or 5182?

5154, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for 5182.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5154 and 5182 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.