FabDigitFabDigit

Aluminum 5019-H38

Temper

AA 5019 · UNS A95019 · EN AW-5019, AW 5019

H38 = strain hardened and stabilized, full hard

Thin sheet/strip where maximum as-rolled strength is required and only flat or gentle forming is done.

CNC machiningSheet metalStandard cost $$

Values for the H38 condition

Other 5019 tempers and conditions

5019 is listed in 16 conditions; see the grade overview at 5019.

Compare all 16 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for maximum cold formability — deep drawing, severe bending, spinning — where strength is not critical.1352802468 HB29 % IACS
As fabricated
As-fabricated Al-5Mg product with no mechanical property limits guaranteed; strength between annealed and lightly strain-hardened tempers.1402802070 HB29 % IACS
Slightly strain hardened
Standard soft plate/extrusion temper for welded structures needing good bending with minimum guaranteed strength.1452902172 HB29 % IACS
Strain hardened from hot working only
Hot-rolled thick plate or extrusions where properties come from hot work; the usual choice for heavy welded marine sections.1603001776 HB29 % IACS
Strain hardened and partially annealed, quarter hard
Cold-worked then partially annealed to quarter-hard level; stabilised structure with better ductility than H12 at similar strength.2053001478 HB29 % IACS
Strain hardened, quarter hard
Quarter-hard cold-rolled Al-5Mg sheet: moderate strength gain over O temper with good remaining ductility.2153051280 HB29 % IACS
Strain hardened and stabilized, marine temper
The workhorse plate temper for welded marine, tank and offshore structures — good strength with controlled sensitization resistance.2303351388 HB28 % IACS
Strain hardened and stabilized, quarter hard
General-purpose sheet temper balancing moderate strength with usable bending; stabilization prevents age softening.2353301287 HB28 % IACS
Strain hardened, corrosion-resistant marine temper
Specify for marine hulls and seawater-immersed plate: same strength class as H321 but with mandatory ASTM G66/G67 exfoliation and sensitization acceptance.2403401290 HB28 % IACS
Strain hardened and partially annealed, half hard
Half-hard stabilised Al-5Mg sheet; common bending/forming temper for high-Mg architectural and marine panels.2453301188 HB29 % IACS
Strain hardened, half hard
Half-hard cold-worked Al-5Mg sheet offering a balance of high strength and workable ductility.260335990 HB29 % IACS
Strain hardened and partially annealed, three-quarter hard
Three-quarter-hard stabilised Al-5Mg sheet: near-H16 strength with slightly improved ductility and forming behaviour.280355895 HB29 % IACS
Strain hardened and stabilized, half hard
Choose when higher strength and stiffness-per-thickness matter more than bending, e.g. panels and tank walls.2853708100 HB28 % IACS
Strain hardened, three-quarter hard
Three-quarter-hard Al-5Mg sheet with high strength and limited cold-forming capability.295360698 HB29 % IACS
Strain hardened and stabilized, three-quarter hard
Cold worked and low-temperature stabilised to three-quarter hard; high strength with reduced age-softening and improved SCC stability for high-Mg sheet.3003656100 HB29 % IACS
H38This page
Strain hardened and stabilized, full hard
Thin sheet/strip where maximum as-rolled strength is required and only flat or gentle forming is done.3404055110 HB28 % IACS

What is 5019-H38?

5019-H38 is 5019 in the H38 temper — thin sheet/strip where maximum as-rolled strength is required and only flat or gentle forming is done. 5019-H38 has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 405 MPa (58.7 ksi) — stronger than 82% of aluminum grades. Elongation at break is 5% and the elastic modulus is 70 GPa (10.2 Msi). 5019-H38 has a density of 2.64 g/cm³ (0.0954 lb/in³), lighter than 94% of aluminum grades. It melts at 570°C (1,058 °F).

Advantages

  • Good corrosion resistance — 72/100, better than 83% of aluminum grades
  • High strength — 340 MPa (49.3 ksi), better than 82% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades
  • Poor heat conductor — 112 W/m·K (64.7 BTU/hr·ft·°F), worse than 86% of aluminum grades
  • Low electrical conductivity — 28 % IACS, worse than 82% of aluminum grades

5019-H38 properties

Typical room-temperature values for 5019-H38; 22 are specific to this condition. Other listed values are 5019 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5019-H38 has a density of 2.64 g/cm³ (0.0954 lb/in³), lighter than 94% of aluminum grades. It melts at 570°C (1,058 °F).

Density2.64 g/cm³0.1 lb/in³
Melting Point (Solidus)570°C1,058 °F
Liquidus Temperature630°C1,166 °F

Mechanical12

5019-H38 has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 405 MPa (58.7 ksi) — stronger than 82% of aluminum grades. Elongation at break is 5% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus68 GPa9.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)405 MPa58.7 ksi
Yield Strength (0.2% offset)340 MPa49.3 ksi
Elongation at Break5%
Shear Strength215 MPa31.2 ksi
Fatigue Strength (Endurance Limit)155 MPa22.5 ksi
Fracture Toughness (K_IC)26 MPa·√m23.7 ksi·√in
Charpy V-Notch Impact (RT)20 J14.8 ft·lbf
Hardness, Brinell110 HB

Thermal6

5019-H38 is rated for continuous service to 65°C (149 °F). It conducts heat at 112 W/m·K (64.7 BTU/hr·ft·°F), worse than 86% of aluminum grades. Thermal expansion is 24.2 µm/m·K (13.4 µin/in·°F).

Thermal Conductivity112 W/m·K64.7 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)24.2 µm/m·K13.4 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-196°C-321 °F

Electrical3

5019-H38 conducts electricity at 28 % IACS, worse than 82% of aluminum grades.

Electrical Conductivity28 % IACS
Electrical Resistivity6.2×10⁻⁸ Ω·m2.44 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryExcellent in seawater, neutral salt spray and mild alkaline media; resists most organics and fuels. Attacked by strong acids and strong caustics; avoid prolonged exposure above ~65 °C or mercury/heavy-metal contamination, and avoid direct contact with copper alloys or steel without isolation.

Sustainability4

Producing a kilogram of 5019-H38 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content35%

Manufacturability8

5019-H38's machinability is fair (52/100, worse than 63% of aluminum grades); weldability very good (78/100); formability poor (25/100).

MachinabilityFair52/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityVery good78/100
Formability (cold)Poor25/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood60/100
Anodizing Responseexcellent — clear and hard anodizing both work well; high Mg gives bright, uniform films favoured for marine and architectural finishes

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5019-H38

Is 5019 easy to machine?

Gummy and adhesive like all high-Mg alloys — use sharp polished high-rake carbide, high surface speed, generous lubrication and chip evacuation; hard tempers cut cleaner than O.

Can 5019 be welded?

Excellent with GMAW/GTAW using 5183 or 5356 filler; no post-weld heat treatment, but keep interpass temperature low and avoid heating above ~65 °C in service to prevent sensitization.

Can 5019 be formed, bent or molded?

Form in O/H111 for tight radii; H32 and harder tempers need generous bend radii and are prone to Lüders/orange-peel marking — warm forming 120–200 °C helps but must be brief.

What surface finishes work on 5019?

Anodizes bright and uniformly (clear or hard coat), takes chemical conversion coating and paint well; polishing gives a good marine trim finish, and isolate from steel/copper to avoid galvanic attack.

5019 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.40.15
Fe≤ 0.50.25
Cu≤ 0.10.03
Mn0.1 – 0.60.35
Mgprincipal alloying element4.5 – 5.65
Cr≤ 0.20.08
Zn≤ 0.20.05
Ti≤ 0.20.05
Others (each)0.15 total≤ 0.05—
Albalance—

5019-H38 — frequently asked

What is 5019-H38 used for?

5019-H38 is typically used for naval armour plate, ship superstructures and deckhouses, marine and shore storage tanks, offshore platform structures, pressure-vessel shells and welded hull stiffeners and extrusions. In short: high-Mg armour plate; saltwater grade.

What is the yield strength of 5019-H38?

5019-H38 has a typical yield strength of 340 MPa (49.3 ksi) and a tensile strength of 405 MPa (58.7 ksi) — stronger than 82% of aluminum grades. Strength varies by condition: see the 16 listed tempers.

Is 5019-H38 easy to machine?

Reasonably — machinability is rated fair (52/100, worse than 63% of aluminum grades). Gummy and adhesive like all high-Mg alloys — use sharp polished high-rake carbide, high surface speed, generous lubrication and chip evacuation; hard tempers cut cleaner than O.

Can 5019-H38 be welded?

Yes — weldability is rated very good (78/100). Excellent with GMAW/GTAW using 5183 or 5356 filler; no post-weld heat treatment, but keep interpass temperature low and avoid heating above ~65 °C in service to prevent sensitization.

What surface finishes work on 5019-H38?

Anodizes bright and uniformly (clear or hard coat), takes chemical conversion coating and paint well; polishing gives a good marine trim finish, and isolate from steel/copper to avoid galvanic attack.

Can 5019-H38 be formed, bent or molded?

Form in O/H111 for tight radii; H32 and harder tempers need generous bend radii and are prone to Lüders/orange-peel marking — warm forming 120–200 °C helps but must be brief.

What is the maximum service temperature of 5019-H38?

5019-H38 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5019-H38?

Yes — 5019-H38 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 573-3 Aluminium and aluminium alloys — chemical composition of wrought products — CEN (2019)
  2. EN 485-2 Aluminium and aluminium alloys — sheet, strip and plate: mechanical properties — CEN (2016)
  3. ASTM B928 High-Magnesium Aluminum-Alloy Sheet and Plate for Marine Service — ASTM (2019)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.13B — Corrosion: Materials (aluminium in marine service) — ASM International (2005)
  6. Marine aluminium plate (Al-Mg 5000 series) datasheets — Constellium / Aleris (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.