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Solder & Low-Melting Alloy Terne Metal (80Pb-20Sn) ROLLED

Supply condition

ROLLED = rolled Sheet / Foil

Choose rolled sheet or foil for cladding, gaskets and radiation/sound damping; work hardening is lost by room-temperature recrystallization.

High cost $$$$

Values for the ROLLED condition

Other Terne Metal (80Pb-20Sn) tempers and conditions

Terne Metal (80Pb-20Sn) is listed in 2 conditions; see the grade overview at Terne Metal (80Pb-20Sn).

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As cast
Pick for cast weights, seals, linings or laboratory anodes where only bulk shape and corrosion resistance matter.16303010 HB8.7 % IACS
ROLLEDThis page
Rolled Sheet / Foil
Choose rolled sheet or foil for cladding, gaskets and radiation/sound damping; work hardening is lost by room-temperature recrystallization.20354510 HB8.7 % IACS

What is Terne Metal (80Pb-20Sn) ROLLED?

Terne Metal (80Pb-20Sn) ROLLED is Terne Metal (80Pb-20Sn) supplied in the ROLLED condition — choose rolled sheet or foil for cladding, gaskets and radiation/sound damping; work hardening is lost by room-temperature recrystallization. Terne Metal (80Pb-20Sn) ROLLED has a yield strength of 20 MPa (2.9 ksi) and a tensile strength of 35 MPa (5.08 ksi) — weaker than 74% of solder & low-melting alloy grades. Elongation at break is 45% and the elastic modulus is 23 GPa (3.34 Msi). Terne Metal (80Pb-20Sn) ROLLED has a density of 10.2 g/cm³ (0.368 lb/in³), heavier than 81% of solder & low-melting alloy grades. It melts at 183°C (361 °F).

Advantages

  • Readily welded — 32/100, better than 87% of solder & low-melting alloy grades
  • Good corrosion resistance — 58/100, better than 86% of solder & low-melting alloy grades
  • Ductile — tolerates forming and impact — 45%, better than 84% of solder & low-melting alloy grades
  • Low embodied carbon — 4.6 kg CO₂/kg, better than 76% of solder & low-melting alloy grades

Limitations

  • Heavy — 10.2 g/cm³ (0.368 lb/in³), worse than 81% of solder & low-melting alloy grades
  • Low stiffness — 23 GPa (3.34 Msi), worse than 75% of solder & low-melting alloy grades

Terne Metal (80Pb-20Sn) ROLLED properties

Typical room-temperature values for Terne Metal (80Pb-20Sn) ROLLED; 17 are specific to this condition. Other listed values are Terne Metal (80Pb-20Sn) reference data and may not represent this condition. Bars are the position among solder & low-melting alloy grades.

Physical3

Terne Metal (80Pb-20Sn) ROLLED has a density of 10.2 g/cm³ (0.368 lb/in³), heavier than 81% of solder & low-melting alloy grades. It melts at 183°C (361 °F).

Density10.2 g/cm³0.37 lb/in³
Melting Point (Solidus)183°C361 °F
Liquidus Temperature277°C531 °F

Mechanical10

Terne Metal (80Pb-20Sn) ROLLED has a yield strength of 20 MPa (2.9 ksi) and a tensile strength of 35 MPa (5.08 ksi) — weaker than 74% of solder & low-melting alloy grades. Elongation at break is 45% and the elastic modulus is 23 GPa (3.34 Msi).

Elastic (Young's) Modulus23 GPa3.3 Msi
Shear Modulus8.2 GPa1.2 Msi
Bulk Modulus40 GPa5.8 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)35 MPa5.1 ksi
Yield Strength (0.2% offset)20 MPa2.9 ksi
Elongation at Break45%
Shear Strength24 MPa3.5 ksi
Fatigue Strength (Endurance Limit)12 MPa1.7 ksi
Hardness, Brinell10 HB

Thermal6

Terne Metal (80Pb-20Sn) ROLLED is rated for continuous service to 90°C (194 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 57% of solder & low-melting alloy grades. Thermal expansion is 26.5 µm/m·K (14.7 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity150 J/kg·K0.04 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26.5 µm/m·K14.7 µin/in·°F
Latent Heat of Fusion38 J/g16.3 BTU/lb
Max Service Temperature (continuous)90°C194 °F
Min Service Temperature-60°C-76 °F

Electrical3

Terne Metal (80Pb-20Sn) ROLLED conducts electricity at 8.7 % IACS, worse than 59% of solder & low-melting alloy grades.

Electrical Conductivity8.7 % IACS
Electrical Resistivity1.98×10⁻⁷ Ω·m7.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (58/100), better than 86% of solder & low-melting alloy grades.

Galvanic Potential (seawater, vs SCE)-0.5 V
Corrosion ResistanceGood58/100
Chemical Resistance SummaryVery good in rural/industrial atmospheres, sulfuric and phosphoric acid, and hydrocarbon fuels; attacked by nitric, acetic and other organic acids, and unsuitable for potable water or food contact (lead leaching).

Sustainability4

Producing a kilogram of Terne Metal (80Pb-20Sn) ROLLED takes about 66 MJ of energy and emits 4.6 kg of CO₂ — less than 76% of solder & low-melting alloy grades. Typical recycled content is 55%.

Embodied Energy (primary production)66 MJ/kg28,375 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water120 L/kg14.4 gal/lb
Typical Recycled Content55%

Manufacturability6

Terne Metal (80Pb-20Sn) ROLLED's machinability is fair (42/100, better than 67% of solder & low-melting alloy grades); weldability poor (32/100); formability excellent (93/100).

MachinabilityFair42/100
WeldabilityPoor32/100
Formability (cold)Excellent93/100
CastabilityExcellent90/100
Brazeability / SolderabilityExcellent95/100
PolishabilityPoor25/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Terne Metal (80Pb-20Sn) ROLLED

Is Terne Metal (80Pb-20Sn) easy to machine?

Cuts with almost no force but smears badly — use sharp high-rake tools, high speed, light feed and wax/soap lubricant; capture chips and dust for lead hygiene control.

Can Terne Metal (80Pb-20Sn) be welded?

Not fusion welded in the normal sense; joined by soldering, wiping or lead burning with an oxy-fuel torch and matching filler.

Can Terne Metal (80Pb-20Sn) be formed, bent or molded?

Extremely formable — bends, spins, roll-forms and deep-draws cold, but recrystallizes at room temperature so it cannot be work-hardened or spring-back tuned.

What surface finishes work on Terne Metal (80Pb-20Sn)?

Self-passivating dull grey oxide; usually left as-dipped or painted after phosphate/wash-primer treatment — do not anodize or use for potable-water or food-contact surfaces.

Terne Metal (80Pb-20Sn) chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Snhistorical terne ranged 8–25 % Sn; ASTM B32 Sn20 basis19.5 – 20.520
Sbmax 0.20 for low-antimony Sn20A≤ 0.50.2
Bi≤ 0.25—
Cu≤ 0.08—
Fe≤ 0.02—
As≤ 0.03—
Zn≤ 0.01—
Al≤ 0.01—
Cd≤ 0—
Pbbalance, nominally 80 %balance—

Terne Metal (80Pb-20Sn) ROLLED — frequently asked

What is Terne Metal (80Pb-20Sn) ROLLED used for?

Terne Metal (80Pb-20Sn) ROLLED is typically used for terne-coated roofing sheet, fuel tank coating and gasketing stock. In short: historic terne-plate coating; very low melting point; lead-restricted legacy alloy.

What is the yield strength of Terne Metal (80Pb-20Sn) ROLLED?

Terne Metal (80Pb-20Sn) ROLLED has a typical yield strength of 20 MPa (2.9 ksi) and a tensile strength of 35 MPa (5.08 ksi) — weaker than 74% of solder & low-melting alloy grades. Strength varies by condition: see the 2 listed tempers.

Is Terne Metal (80Pb-20Sn) ROLLED easy to machine?

Not especially — machinability is rated fair (42/100, better than 67% of solder & low-melting alloy grades). Cuts with almost no force but smears badly — use sharp high-rake tools, high speed, light feed and wax/soap lubricant; capture chips and dust for lead hygiene control.

Can Terne Metal (80Pb-20Sn) ROLLED be welded?

Not readily — weldability is rated poor (32/100). Not fusion welded in the normal sense; joined by soldering, wiping or lead burning with an oxy-fuel torch and matching filler.

What surface finishes work on Terne Metal (80Pb-20Sn) ROLLED?

Self-passivating dull grey oxide; usually left as-dipped or painted after phosphate/wash-primer treatment — do not anodize or use for potable-water or food-contact surfaces.

Can Terne Metal (80Pb-20Sn) ROLLED be formed, bent or molded?

Extremely formable — bends, spins, roll-forms and deep-draws cold, but recrystallizes at room temperature so it cannot be work-hardened or spring-back tuned.

What is the maximum service temperature of Terne Metal (80Pb-20Sn) ROLLED?

Terne Metal (80Pb-20Sn) ROLLED is rated for continuous use to about 90°C (194 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM B32 Standard Specification for Solder Metal (alloy Sn20) — ASTM International (2020)
  2. ASTM A308 Standard Specification for Steel Sheet, Terne (Lead-Tin Alloy) Coated by the Hot-Dip Process — ASTM International (2018)
  3. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys (Lead and Lead Alloys) — ASM International (1990)
  4. ASM Handbook Vol. 3: Alloy Phase Diagrams (Pb-Sn system) — ASM International (1992)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.