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Aluminum 5A06-O (Annealed)

Temper · default condition

GB 5A06

Default stocked plate/sheet condition: maximum ductility and best corrosion/SCC behaviour for deep forming and welded structures.

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Values for the O condition

Other 5A06 tempers and conditions

5A06 is listed in 6 conditions; see the grade overview at 5A06.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefaultThis page
Annealed
Default stocked plate/sheet condition: maximum ductility and best corrosion/SCC behaviour for deep forming and welded structures.1653302070 HB26.5 % IACS
As fabricated
Use for forgings, free-machining bar and profiles where no property limits are guaranteed and parts are machined all over.1703351572 HB26.5 % IACS
Strain hardened from hot working only
Choose for thick hot-rolled plate and extrusions where slightly higher strength than O is wanted with no cold work.1753401675 HB—
Strain hardened and stabilized, quarter hard
Stabilized quarter-hard sheet/plate: modest strength gain over O with the low-temperature stabilization anneal that restores resistance to exfoliation/SCC.2353551285 HB—
Strain hardened, half hard
Half-hard sheet for stiffer panels and skins where moderate bending is still needed.2953958100 HB115 W/m·K
Strain hardened, full hard
Full-hard thin sheet/strip for maximum strength flat parts; almost no bending capability and highest SCC sensitivity.3504305110 HB—

What is 5A06-O?

5A06-O is 5A06 in the O temper — default stocked plate/sheet condition: maximum ductility and best corrosion/SCC behaviour for deep forming and welded structures. 5A06-O has a yield strength of 165 MPa (23.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 58% of aluminum grades. Elongation at break is 20% and the elastic modulus is 70 GPa (10.2 Msi). 5A06-O has a density of 2.64 g/cm³ (0.0954 lb/in³), lighter than 94% of aluminum grades. It melts at 568°C (1,054 °F).

Advantages

  • Tough — resists crack growth — 35 MPa·√m (31.9 ksi·√in), better than 91% of aluminum grades
  • Ductile — tolerates forming and impact — 20%, better than 89% of aluminum grades
  • Forms and bends easily — 80/100, better than 89% of aluminum grades
  • Readily welded — 88/100, better than 85% of aluminum grades
  • Good corrosion resistance — 72/100, better than 83% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades
  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of aluminum grades
  • Low electrical conductivity — 26.5 % IACS, worse than 89% of aluminum grades
  • Poor heat conductor — 117 W/m·K (67.6 BTU/hr·ft·°F), worse than 83% of aluminum grades
  • Difficult to machine — 42/100, worse than 77% of aluminum grades

5A06-O properties

Typical room-temperature values for 5A06-O; 13 are specific to this condition. Other listed values are 5A06 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5A06-O has a density of 2.64 g/cm³ (0.0954 lb/in³), lighter than 94% of aluminum grades. It melts at 568°C (1,054 °F).

Density2.64 g/cm³0.1 lb/in³
Melting Point (Solidus)568°C1,054 °F
Liquidus Temperature638°C1,180 °F

Mechanical12

5A06-O has a yield strength of 165 MPa (23.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 58% of aluminum grades. Elongation at break is 20% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)330 MPa47.9 ksi
Yield Strength (0.2% offset)165 MPa23.9 ksi
Elongation at Break20%
Compressive Strength165 MPa23.9 ksi
Shear Strength195 MPa28.3 ksi
Fatigue Strength (Endurance Limit)125 MPa18.1 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Hardness, Brinell70 HB

Thermal6

5A06-O is rated for continuous service to 65°C (149 °F). It conducts heat at 117 W/m·K (67.6 BTU/hr·ft·°F), worse than 83% of aluminum grades. Thermal expansion is 24.7 µm/m·K (13.7 µin/in·°F).

Thermal Conductivity117 W/m·K67.6 BTU/hr·ft·°F
Specific Heat Capacity920 J/kg·K0.22 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)24.7 µm/m·K13.7 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-253°C-423 °F

Electrical3

5A06-O conducts electricity at 26.5 % IACS, worse than 89% of aluminum grades.

Electrical Conductivity26.5 % IACS
Electrical Resistivity6.5×10⁻⁸ Ω·m2.56 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (72/100), better than 83% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good72/100
Chemical Resistance SummaryVery good in seawater, neutral salt and mild alkaline media; attacked by strong acids and strong alkalis; high Mg makes it prone to intergranular/exfoliation and stress-corrosion attack if sensitized above ~65 °C or heavily cold worked without stabilization.

Sustainability4

Producing a kilogram of 5A06-O takes about 210 MJ of energy and emits 14 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 15%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content15%

Manufacturability7

5A06-O's machinability is fair (42/100, worse than 77% of aluminum grades); weldability excellent (88/100); formability very good (80/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityExcellent88/100
Formability (cold)Very good80/100
Brazeability / SolderabilityPoor20/100
PolishabilityFair50/100
Anodizing Responsegood — clear sulfuric and hard anodize both work; high Mg can give a slightly grey/darker film, and chromate or Ti/Zr conversion coatings are commonly used on aerospace parts

Common Calculations5

Specific Strength (UTS / density)calculated125 kN·m/kg
Specific Stiffness (E / density)calculated26.5 MN·m/kg
Modulus of Resiliencecalculated194 kJ/m³
Thermal Diffusivitycalculated48.2 mm²/s
Thermal Shock Resistance Indexcalculated22

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5A06-O

Is 5A06 easy to machine?

Gummy in the O temper — use sharp polished high-rake carbide, high speed, generous emulsion or vegetable-oil coolant, and interrupt chips to prevent built-up edge.

Can 5A06 be welded?

Excellent for TIG/MIG with 5A06 (AMg6) or 5556-type filler; keep interpass temperature low, no preheat beyond ~80 °C, and avoid long exposure above 65 °C to prevent β-phase sensitization.

Can 5A06 be formed, bent or molded?

Form in the annealed state; allow for high springback and strong work hardening, use larger bend radii than 5052, and consider warm forming at 150–250 °C for deep draws.

What surface finishes work on 5A06?

Takes sulfuric clear and hard anodize (slightly grey tone), plus chromate-free Ti/Zr or chromate conversion for paint; degrease thoroughly since Mg-rich surfaces oxidize quickly.

5A06 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Mg5.8 – 6.86.3
Mn0.5 – 0.80.65
Tigrain refiner0.02 – 0.10.06
Si≤ 0.4—
Fe≤ 0.4—
Cu≤ 0.1—
Zn≤ 0.2—
Be0.0001–0.005 % permitted, mainly for welding-wire product≤ 0.01—
Others (each)total ≤0.10 %≤ 0.05—
Albalance—

5A06-O — frequently asked

What is 5A06-O used for?

5A06-O is typically used for aircraft welded structures, high-strength sheet parts and military vehicle panels. In short: high-strength weldable Al-Mg; no heat treatment required; stronger than 5A05.

What is the yield strength of 5A06-O?

5A06-O has a typical yield strength of 165 MPa (23.9 ksi) and a tensile strength of 330 MPa (47.9 ksi) — weaker than 58% of aluminum grades. Strength varies by condition: see the 6 listed tempers.

Is 5A06-O easy to machine?

Not especially — machinability is rated fair (42/100, worse than 77% of aluminum grades). Gummy in the O temper — use sharp polished high-rake carbide, high speed, generous emulsion or vegetable-oil coolant, and interrupt chips to prevent built-up edge.

Can 5A06-O be welded?

Yes — weldability is rated excellent (88/100). Excellent for TIG/MIG with 5A06 (AMg6) or 5556-type filler; keep interpass temperature low, no preheat beyond ~80 °C, and avoid long exposure above 65 °C to prevent β-phase sensitization.

What surface finishes work on 5A06-O?

Takes sulfuric clear and hard anodize (slightly grey tone), plus chromate-free Ti/Zr or chromate conversion for paint; degrease thoroughly since Mg-rich surfaces oxidize quickly.

Can 5A06-O be formed, bent or molded?

Form in the annealed state; allow for high springback and strong work hardening, use larger bend radii than 5052, and consider warm forming at 150–250 °C for deep draws.

What is the maximum service temperature of 5A06-O?

5A06-O is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 5A06-O and 5A06-H18?

O is the default condition — default stocked plate/sheet condition: maximum ductility and best corrosion/SCC behaviour for deep forming and welded structures. H18: full-hard thin sheet/strip for maximum strength flat parts; almost no bending capability and highest SCC sensitivity. Yield strength is 165 MPa in O versus 350 MPa in H18.

Sources

  1. ASM Handbook Vol.2 — Properties of Wrought Aluminum Alloys (5000 series) — ASM International (1990)
  2. ASM Handbook Vol.13B — Corrosion of Aluminum Alloys — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.