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Aluminum 2065-O (Annealed)

Temper

AA 2065 · UNS A92065

Softest condition, supplied only for forming or intermediate processing before re-solution treatment.

High cost $$$$

Values for the O condition

Other 2065 tempers and conditions

2065 is listed in 7 conditions; see the grade overview at 2065.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
OThis page
Annealed
Softest condition, supplied only for forming or intermediate processing before re-solution treatment.1402501870 HB38 % IACS
Solution heat treated, cold worked and naturally aged
Naturally aged sheet/thin plate condition with high toughness and residual formability before final artificial ageing.30043015115 HB28 % IACS
T3, stress relieved by stretching
Low-residual-stress plate for rough machining of large parts prior to artificial ageing to T8.30543515118 HB28 % IACS
Solution heat treated and cold worked to a controlled high level
Heavily cold-worked pre-age condition used to raise strength of the subsequent T8 temper in thin plate.38047011132 HB28 % IACS
Solution heat treated, cold worked and artificially aged
Lower-wing-skin condition balancing tensile strength with high toughness and slow fatigue crack growth.44549510143 HB30 % IACS
T851Default
T8, stress relieved by stretching
Standard stocked plate temper: low residual stress for machining plus peak-aged strength and good exfoliation resistance.4605059145 HB31 % IACS
Solution heat treated, cold worked and artificially aged
Generic peak/near-peak aged condition; use where the specific stress-relief route is not called out.4705108148 HB31 % IACS

What is 2065-O?

2065-O is 2065 in the O temper — softest condition, supplied only for forming or intermediate processing before re-solution treatment. 2065-O has a yield strength of 140 MPa (20.3 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 70% of aluminum grades. Elongation at break is 18% and the elastic modulus is 77 GPa (11.2 Msi). 2065-O has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 535°C (995 °F). T851 is the default condition FabDigit quotes; O is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 58 MPa·√m (52.8 ksi·√in), better than 100% of aluminum grades
  • Ductile — tolerates forming and impact — 18%, better than 86% of aluminum grades
  • Forms and bends easily — 70/100, better than 83% of aluminum grades

2065-O properties

Typical room-temperature values for 2065-O; 22 are specific to this condition. Other listed values are 2065 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2065-O has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 535°C (995 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)535°C995 °F
Liquidus Temperature650°C1,202 °F

Mechanical13

2065-O has a yield strength of 140 MPa (20.3 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 70% of aluminum grades. Elongation at break is 18% and the elastic modulus is 77 GPa (11.2 Msi).

Elastic (Young's) Modulus77 GPa11.2 Msi
Shear Modulus29.5 GPa4.3 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)250 MPa36.3 ksi
Yield Strength (0.2% offset)140 MPa20.3 ksi
Elongation at Break18%
Compressive Strength145 MPa21 ksi
Shear Strength160 MPa23.2 ksi
Fatigue Strength (Endurance Limit)95 MPa13.8 ksi
Fracture Toughness (K_IC)58 MPa·√m52.8 ksi·√in
Hardness, Brinell70 HB
Hardness, Vickers74 HV

Thermal6

2065-O is rated for continuous service to 150°C (302 °F). It conducts heat at 122 W/m·K (70.5 BTU/hr·ft·°F), worse than 74% of aluminum grades. Thermal expansion is 22.6 µm/m·K (12.6 µin/in·°F).

Thermal Conductivity122 W/m·K70.5 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22.6 µm/m·K12.6 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

2065-O conducts electricity at 38 % IACS, better than 61% of aluminum grades.

Electrical Conductivity38 % IACS
Electrical Resistivity4.5×10⁻⁸ Ω·m1.77 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (52/100), worse than 55% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.76 V
Corrosion ResistanceFair52/100
Chemical Resistance SummaryGood in neutral atmospheres when clad/anodized/primed; attacked by strong acids and alkalis, sensitive to chloride pitting and to galvanic coupling with steel, titanium and carbon-fibre composites — always isolate and seal fasteners.

Sustainability4

Producing a kilogram of 2065-O takes about 215 MJ of energy and emits 13.5 kg of CO₂ — more than 93% of aluminum grades. Typical recycled content is 8%.

Embodied Energy (primary production)215 MJ/kg92,433 BTU/lb
Embodied Carbon (primary production)13.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content8%

Manufacturability7

2065-O's machinability is fair (45/100, worse than 72% of aluminum grades); weldability poor (30/100); formability very good (70/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)40%
WeldabilityPoor30/100
Formability (cold)Very good70/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityGood55/100
Anodizing Responsegood — chromic/sulfuric and tartaric-sulfuric anodize used as paint pretreatment; coating is grey-toned and not decorative due to Cu/Li content.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2065-O

Is 2065 easy to machine?

Machines like a hard 2000 series: sharp polished carbide, high speed, generous coolant and full stress-relieved (T×51) stock to control distortion in thin-web wing panels.

Can 2065 be welded?

Not suited to fusion welding (hot cracking, Li burn-off); join by friction stir welding, laser-FSW hybrid or riveting/bolting.

Can 2065 be formed, bent or molded?

Form in O/T3/T351 before final ageing; T8 plate has limited cold formability and is normally machined or age-formed to contour.

What surface finishes work on 2065?

Alkaline-etch/deoxidize then tartaric-sulfuric or chromic anodize plus chromate-free primer; keep bare Al-Li electrically isolated from carbon-fibre and steel fasteners.

2065 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cuprincipal strengthening addition3.1 – 4.23.7
Lidensity reduction, modulus increase0.6 – 1.10.9
Mg0.2 – 0.60.4
Agpromotes T1 precipitation in T8 tempers0.1 – 0.50.3
Mn0.1 – 0.50.3
Zrgrain-structure control0.05 – 0.150.1
Zn≤ 0.5—
Ti≤ 0.1—
Fekept low for toughness≤ 0.1—
Sikept low for toughness≤ 0.1—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Albalance—

2065-O — frequently asked

What is 2065-O used for?

2065-O is typically used for lower wing skin plate, machined wing panels with integral stiffeners, aerospace structural plate, fuselage frames machined from plate, riveted airframe primary structure and friction-stir-welded panel assemblies. In short: high-compression Al-Li plate; better corrosion than 2090; wing-skin plate grade.

What is the yield strength of 2065-O?

2065-O has a typical yield strength of 140 MPa (20.3 ksi) and a tensile strength of 250 MPa (36.3 ksi) — weaker than 70% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 2065-O easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 72% of aluminum grades). Machines like a hard 2000 series: sharp polished carbide, high speed, generous coolant and full stress-relieved (T×51) stock to control distortion in thin-web wing panels.

Can 2065-O be welded?

Not readily — weldability is rated poor (30/100). Not suited to fusion welding (hot cracking, Li burn-off); join by friction stir welding, laser-FSW hybrid or riveting/bolting.

What surface finishes work on 2065-O?

Alkaline-etch/deoxidize then tartaric-sulfuric or chromic anodize plus chromate-free primer; keep bare Al-Li electrically isolated from carbon-fibre and steel fasteners.

Can 2065-O be formed, bent or molded?

Form in O/T3/T351 before final ageing; T8 plate has limited cold formability and is normally machined or age-formed to contour.

What is the maximum service temperature of 2065-O?

2065-O is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2065-T851 and 2065-O?

T851 is the default condition — standard stocked plate temper: low residual stress for machining plus peak-aged strength and good exfoliation resistance. O: softest condition, supplied only for forming or intermediate processing before re-solution treatment. Yield strength is 460 MPa in T851 versus 140 MPa in O.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. AIRWARE Al-Cu-Li plate product information — Constellium (2021)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. MMPDS-18 Metallic Materials Properties Development and Standardization — Battelle/FAA (2023)
  5. AMS 4472 / ASTM B209 aluminium plate practices (analogous Al-Li products) — SAE / ASTM (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.