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Aluminum 1100-H28

Supply condition

AA 1100 · UNS A91100 · ASTM AWS A5.10 ER1100 · EN Al99.0Cu, AW-1100 · JIS A1100, A1100WY

H28 = strain hardened and partially annealed, full hard

Full-hard strength with stabilised, flat coil for high-speed stamping.

Values for the H28 condition

Other 1100 tempers and conditions

1100 is listed in 12 conditions; see the grade overview at 1100.

Compare all 12 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for maximum ductility — deep drawing, spinning, severe bending and highest conductivity.34904023 HB59 % IACS
Strain hardened from hot working only
Standard temper for thick 1100 plate and extruded shapes where cold rolling is not applicable.45952525 HB59 % IACS
Strain hardened, hot-rolled plate temper
Commercially pure 1100 aluminium supplied as hot-rolled plate with a small amount of incidental strain hardening, giving strength just above the annealed condition while retaining excellent formability, weldability and conductivity.901101428 HB58.5 % IACS
Strain hardened and partially annealed, quarter hard
Same strength class as H12 but with better ductility and flatness stability from the partial anneal.901102027 HB58 % IACS
Strain hardened and partially annealed, half hard
H14-level strength with extra forming reserve — common for deep-drawn and spun 1100 parts.1001251531 HB57 % IACS
Strain hardened, quarter hard
Light cold work — a compromise when O is too floppy but forming is still moderately severe.1051101728 HB57 % IACS
Strain hardened, half hard
The default stock temper for 1100 sheet and coil — usable strength with still-excellent bending and welding.1151251232 HB57 % IACS
Strain hardened and partially annealed, three-quarter hard
H16 strength level with improved bend behaviour for roll-formed profiles.1251451137 HB57 % IACS
Strain hardened, three-quarter hard
Choose when a stiffer, more dent-resistant panel is needed and only gentle bends are required.140145938 HB57 % IACS
H28This page
Strain hardened and partially annealed, full hard
Full-hard strength with stabilised, flat coil for high-speed stamping.145165743 HB57 % IACS
Strain hardened, full hard
Maximum cold-worked strength for flat parts, foil stock and stampings needing springiness rather than bendability.150165644 HB57 % IACS
Strain hardened, extra hard
Very heavily rolled foil and fin stock where the highest as-rolled strength is needed.170185348 HB57 % IACS

What is 1100-H28?

1100-H28 is 1100 supplied in the H28 condition — full-hard strength with stabilised, flat coil for high-speed stamping. 1100-H28 has a yield strength of 145 MPa (21 ksi) and a tensile strength of 165 MPa (23.9 ksi) — weaker than 68% of aluminum grades. Elongation at break is 7% and the elastic modulus is 69 GPa (10 Msi). 1100-H28 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 643°C (1,189 °F).

Advantages

  • Readily welded — 95/100, better than 99% of aluminum grades
  • High electrical conductivity — 57 % IACS, better than 94% of aluminum grades
  • Good corrosion resistance — 78/100, better than 94% of aluminum grades
  • Conducts heat well — 218 W/m·K (126 BTU/hr·ft·°F), better than 93% of aluminum grades
  • Polishes to a fine finish — 80/100, better than 93% of aluminum grades

Limitations

  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades
  • Difficult to machine — 43/100, worse than 76% of aluminum grades

1100-H28 properties

Typical room-temperature values for 1100-H28; 18 are specific to this condition. Other listed values are 1100 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

1100-H28 has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 643°C (1,189 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)643°C1,189 °F
Liquidus Temperature657°C1,215 °F

Mechanical11

1100-H28 has a yield strength of 145 MPa (21 ksi) and a tensile strength of 165 MPa (23.9 ksi) — weaker than 68% of aluminum grades. Elongation at break is 7% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus76 GPa11 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)165 MPa23.9 ksi
Yield Strength (0.2% offset)145 MPa21 ksi
Elongation at Break7%
Shear Strength95 MPa13.8 ksi
Fatigue Strength (Endurance Limit)62 MPa9 ksi
Hardness, Brinell43 HB
Hardness, Vickers47 HV

Thermal6

1100-H28 is rated for continuous service to 120°C (248 °F). It conducts heat at 218 W/m·K (126 BTU/hr·ft·°F), better than 93% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity218 W/m·K126 BTU/hr·ft·°F
Specific Heat Capacity904 J/kg·K0.22 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-273°C-459 °F

Electrical3

1100-H28 conducts electricity at 57 % IACS, better than 94% of aluminum grades.

Electrical Conductivity57 % IACS
Electrical Resistivity3.02×10⁻⁸ Ω·m1.19 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in atmosphere, fresh and sea water, and most neutral organics; attacked by strong alkalis and strong mineral acids; avoid contact with copper/steel to prevent galvanic pitting.

Sustainability4

Producing a kilogram of 1100-H28 takes about 210 MJ of energy and emits 12.5 kg of CO₂ — more than 88% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability8

1100-H28's machinability is fair (43/100, worse than 76% of aluminum grades); weldability excellent (95/100); formability fair (48/100).

MachinabilityFair43/100
Machinability Rating (AISI 1212 = 100 %)33%
WeldabilityExcellent95/100
Formability (cold)Fair48/100
CastabilityPoor30/100
Brazeability / SolderabilityExcellent92/100
PolishabilityVery good80/100
Anodizing Responseexcellent — clear/bright anodic films with high specularity; dyeing is uniform but colours look slightly lighter than on 5000 series; hardcoat is possible though the soft substrate limits wear life

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1100-H28

Is 1100 easy to machine?

Very gummy — use sharp polished high-rake carbide, high surface speed, generous flood or mist lubrication and large chip clearance to avoid built-up edge; harder H16/H18 tempers finish noticeably better.

Can 1100 be welded?

Excellent by GTAW/GMAW/resistance and brazing; use ER1100 (or ER4043 where cracking is a concern) and accept that the HAZ reverts to O-temper strength.

Can 1100 be formed, bent or molded?

Outstanding cold formability — deep draws, spinning and tight bends (≈0–1 t bend radius in O/H12); anneal at 340–400 °C between severe forming steps.

What surface finishes work on 1100?

Anodizes bright and clear, takes dyes evenly, buffs to a high specular reflector finish, and accepts chromate/chemical conversion, paint and electroplating well.

1100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si+Fecombined Si plus Fe limit per AA/ASTM B209≤ 0.95—
Cuintentional addition for strength0.05 – 0.20.12
Mn≤ 0.05—
Zn≤ 0.1—
Others (each)≤ 0.05—
Others (total)≤ 0.15—
Al99.00 % minimum aluminium≥ 99 (balance)—

1100-H28 — frequently asked

What is 1100-H28 used for?

1100-H28 is typically used for heat-exchanger fins, deep-drawn and spun parts, chemical vessels and tank liners, lighting reflectors, nameplates and signage and ER1100 welding and brazing filler. In short: ultra-soft; maximum conductivity.

What is the yield strength of 1100-H28?

1100-H28 has a typical yield strength of 145 MPa (21 ksi) and a tensile strength of 165 MPa (23.9 ksi) — weaker than 68% of aluminum grades. Strength varies by condition: see the 12 listed tempers.

Is 1100-H28 easy to machine?

Not especially — machinability is rated fair (43/100, worse than 76% of aluminum grades). Very gummy — use sharp polished high-rake carbide, high surface speed, generous flood or mist lubrication and large chip clearance to avoid built-up edge; harder H16/H18 tempers finish noticeably better.

Can 1100-H28 be welded?

Yes — weldability is rated excellent (95/100). Excellent by GTAW/GMAW/resistance and brazing; use ER1100 (or ER4043 where cracking is a concern) and accept that the HAZ reverts to O-temper strength.

What surface finishes work on 1100-H28?

Anodizes bright and clear, takes dyes evenly, buffs to a high specular reflector finish, and accepts chromate/chemical conversion, paint and electroplating well.

Can 1100-H28 be formed, bent or molded?

Outstanding cold formability — deep draws, spinning and tight bends (≈0–1 t bend radius in O/H12); anneal at 340–400 °C between severe forming steps.

What is the maximum service temperature of 1100-H28?

1100-H28 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 1100-H28?

Yes — 1100-H28 is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM B209 / B209M — Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
  2. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  5. JIS H 4000 — Aluminium and aluminium alloy sheets, strips and plates — JSA (2014)
  6. MMPDS-style typical mechanical property tables for 1000-series wrought products — Battelle / FAA (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.