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Steel CP800-HR (Hot rolled)

Supply condition

Hot-rolled CP800 in thicker gauges (2–8 mm) for chassis, wheels and suspension arms where stretch-flange (hole expansion) capability dominates.

Sheet metalStandard cost $$

Values for the HR condition

Other CP800 tempers and conditions

CP800 is listed in 2 conditions; see the grade overview at CP800.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
CRDefault
Cold rolled
Standard uncoated cold-rolled CP800 coil/blank for stamped and roll-formed structural parts that will be painted or e-coated.6208401325 HRC7.8 % IACS
HRThis page
Hot rolled
Hot-rolled CP800 in thicker gauges (2–8 mm) for chassis, wheels and suspension arms where stretch-flange (hole expansion) capability dominates.6608301424 HRC8 % IACS

What is CP800-HR?

CP800-HR is CP800 supplied in the HR condition — hot-rolled CP800 in thicker gauges (2–8 mm) for chassis, wheels and suspension arms where stretch-flange (hole expansion) capability dominates. CP800-HR has a yield strength of 660 MPa (95.7 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 80% of steel grades. Elongation at break is 14% and the elastic modulus is 210 GPa (30.5 Msi). CP800-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,460°C (2,660 °F). CR is the default condition FabDigit quotes; HR is available on request or by drawing note.

Advantages

  • High strength — 660 MPa (95.7 ksi), better than 80% of steel grades

Limitations

  • Limited service temperature — 250°C (482 °F), worse than 85% of steel grades
  • Hard to polish — 45/100, worse than 84% of steel grades
  • Difficult to machine — 37/100, worse than 81% of steel grades
  • Low fracture toughness — 60 MPa·√m (54.6 ksi·√in), worse than 78% of steel grades
  • Limited ductility — 14%, worse than 75% of steel grades

CP800-HR properties

Typical room-temperature values for CP800-HR; 23 are specific to this condition. Other listed values are CP800 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

CP800-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,460°C (2,660 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,460°C2,660 °F
Liquidus Temperature1,510°C2,750 °F

Mechanical17

CP800-HR has a yield strength of 660 MPa (95.7 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 80% of steel grades. Elongation at break is 14% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)830 MPa120 ksi
Yield Strength (0.2% offset)660 MPa95.7 ksi
Elongation at Break14%
Reduction in Area48%
Compressive Strength830 MPa120 ksi
Shear Strength515 MPa74.7 ksi
Fatigue Strength (Endurance Limit)385 MPa55.8 ksi
Fracture Toughness (K_IC)60 MPa·√m54.6 ksi·√in
Charpy V-Notch Impact (RT)50 J36.9 ft·lbf
Hardness, Brinell245 HB
Hardness, Rockwell B99 HRB
Hardness, Rockwell C24 HRC
Hardness, Vickers258 HV

Thermal6

CP800-HR is rated for continuous service to 250°C (482 °F). It conducts heat at 40 W/m·K (23.1 BTU/hr·ft·°F), worse than 64% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity40 W/m·K23.1 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion270 J/g116 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-40°C-40 °F

Electrical3

CP800-HR conducts electricity at 8 % IACS, better than 55% of steel grades.

Electrical Conductivity8 % IACS
Electrical Resistivity2.15×10⁻⁷ Ω·m8.46 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts readily in humid or salt environments; requires zinc coating, phosphate + e-coat or paint. Resists dry hydrocarbons and neutral oils; attacked by acids and chlorides.

Sustainability4

Producing a kilogram of CP800-HR takes about 28 MJ of energy and emits 2.2 kg of CO₂ — less than 56% of steel grades. Typical recycled content is 20%.

Embodied Energy (primary production)28 MJ/kg12,038 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content20%

Manufacturability7

CP800-HR's machinability is fair (37/100, worse than 81% of steel grades); weldability very good (70/100); formability fair (50/100).

MachinabilityFair37/100
Machinability Rating (AISI 1212 = 100 %)37%
WeldabilityVery good70/100
Formability (cold)Fair50/100
Brazeability / SolderabilityGood55/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use zinc coating, phosphating or e-coat

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CP800-HR

Is CP800 easy to machine?

Machine only for trimming/piercing: use carbide or PVD-coated punches, generous clearance and rigid setups; high work-hardening makes drilling and tapping slow.

Can CP800 be welded?

Good resistance spot weldability with low CEV; use adaptive/pulsed schedules and post-weld temper pulses, and low-hydrogen practice for GMAW to avoid HAZ softening and cold cracking.

Can CP800 be formed, bent or molded?

Excellent stretch-flanging and hole expansion but limited total elongation — design for large springback compensation, high press tonnage and wear-resistant tool coatings.

What surface finishes work on CP800?

Not anodizable; supply as GI/GA/EG zinc-coated or phosphate + cathodic e-coat; avoid electroplating processes with hydrogen embrittlement risk on high-strength gauges.

CP800 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CEN 10338 HCT780C max≤ 0.180.12
Si≤ 0.80.4
Mn≤ 2.21.9
P≤ 0.080.02
S≤ 0.020
Altotal Al0.02 – 20.04
Cr+Mohardenability / bainite stabilisers≤ 10.35
Nb+Timicroalloy precipitation strengthening≤ 0.150.06
V≤ 0.20.01
B≤ 0.010
Febalance—

CP800-HR — frequently asked

What is CP800-HR used for?

CP800-HR is typically used for automotive bumper beams, B-pillar reinforcements, side-impact door beams, seat frame structures, roll-formed chassis and sill members and wheel discs and rims. In short: complex-phase auto sheet.

What is the yield strength of CP800-HR?

CP800-HR has a typical yield strength of 660 MPa (95.7 ksi) and a tensile strength of 830 MPa (120 ksi) — stronger than 80% of steel grades. Strength varies by condition: see the 2 listed tempers.

Is CP800-HR easy to machine?

Not especially — machinability is rated fair (37/100, worse than 81% of steel grades). Machine only for trimming/piercing: use carbide or PVD-coated punches, generous clearance and rigid setups; high work-hardening makes drilling and tapping slow.

Can CP800-HR be welded?

Yes — weldability is rated very good (70/100). Good resistance spot weldability with low CEV; use adaptive/pulsed schedules and post-weld temper pulses, and low-hydrogen practice for GMAW to avoid HAZ softening and cold cracking.

What surface finishes work on CP800-HR?

Not anodizable; supply as GI/GA/EG zinc-coated or phosphate + cathodic e-coat; avoid electroplating processes with hydrogen embrittlement risk on high-strength gauges.

Can CP800-HR be formed, bent or molded?

Excellent stretch-flanging and hole expansion but limited total elongation — design for large springback compensation, high press tonnage and wear-resistant tool coatings.

What is the maximum service temperature of CP800-HR?

CP800-HR is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between CP800-CR and CP800-HR?

CR is the default condition — standard uncoated cold-rolled CP800 coil/blank for stamped and roll-formed structural parts that will be painted or e-coated. HR: hot-rolled CP800 in thicker gauges (2–8 mm) for chassis, wheels and suspension arms where stretch-flange (hole expansion) capability dominates. Yield strength is 620 MPa in CR versus 660 MPa in HR.

Can FabDigit make parts in CP800-HR?

Yes — CP800-HR is available for sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. EN 10338 — Hot rolled and cold rolled uncoated multiphase steel products for cold forming — CEN (2015)
  2. VDA 239-100 — Sheet Steel for Cold Forming — VDA (2016)
  3. Advanced High-Strength Steels Application Guidelines V7 — WorldAutoSteel (2021)
  4. Complex phase steel CP-W / CP-K product information — thyssenkrupp Steel Europe (2022)
  5. Complex Phase steels for automotive body and chassis — ArcelorMittal (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.