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PBT ESD (ESD / conductive)

Grade

also Crastin, Pocan

Use for static-dissipative fixtures, fuel-system and electronics handling parts requiring 10^4–10^9 Ω surface resistivity.

Injection moldingStandard cost $$

Values for the ESD condition

Other PBT grades and fills

PBT is listed in 10 conditions; see the grade overview at PBT.

Compare all 10 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Impact modified
Use where notch sensitivity or cold (-30 °C) impact is the failure mode — snap fits, exterior clips, mirror housings.—42200—
PTFE/silicone lubricated bearing grade
Choose for sliding gears, cams and bushings needing low friction and wear without external lubrication.48482078 Shore D
Flame retardant, UL 94 V-0
Choose for electrical housings, relay bases and connectors that must carry a UL 94 V-0 listing at 0.8–1.5 mm wall.—528—
Heat stabilized
Pick for automotive electrical parts that must survive thousands of hours at 130–150 °C without embrittlement.55558082 Shore D
ESDThis page
ESD / conductive
Use for static-dissipative fixtures, fuel-system and electronics handling parts requiring 10^4–10^9 Ω surface resistivity.6060584 Shore D
Mineral / glass-mineral filled, low warpage
Choose for flat, dimensionally accurate covers and lids where isotropic shrinkage and good surface beat maximum strength.—853—
15% short glass fiber reinforced
Mid-way grade when you need roughly double the stiffness and 200 °C HDT but want lower warpage and better surface than GF30.—953.585 HRM
30% glass fiber, UL 94 V-0
Standard for connectors, coil bobbins and switchgear needing both V-0 and >200 °C HDT with high stiffness.—1252.2—
30% short glass fiber reinforced
The workhorse structural PBT: choose for stiff, creep-resistant, heat-resistant parts (connectors, housings, brackets) where warpage can be managed by gating.—1352.890 HRM
40% short glass fiber reinforced
Maximum stiffness/strength PBT for metal-replacement structural parts; accept higher warpage, brittleness and tool wear.—1552.3—

What is PBT ESD?

PBT ESD is PBT in the ESD grade — use for static-dissipative fixtures, fuel-system and electronics handling parts requiring 10^4–10^9 Ω surface resistivity. PBT ESD has a yield strength of 60 MPa (8.7 ksi) and a tensile strength of 60 MPa (8.7 ksi) — stronger than 69% of polymer grades. Elongation at break is 5% and the elastic modulus is 3.4 GPa (0.493 Msi). PBT ESD has a density of 1.35 g/cm³ (0.0488 lb/in³), heavier than 75% of polymer grades. Its glass-transition temperature is 55°C (131 °F).

Advantages

  • Conducts heat well — 0.3 W/m·K (0.173 BTU/hr·ft·°F), better than 83% of polymer grades
  • Stiff — 3.4 GPa (0.493 Msi), better than 82% of polymer grades
  • Low moisture uptake — 0.09%, better than 79% of polymer grades

Limitations

  • Heavy — 1.35 g/cm³ (0.0488 lb/in³), worse than 75% of polymer grades

PBT ESD properties

Typical room-temperature values for PBT ESD; 29 are specific to this condition. Other listed values are PBT reference data and may not represent this condition. Bars are the position among polymer grades.

Physical5

PBT ESD has a density of 1.35 g/cm³ (0.0488 lb/in³), heavier than 75% of polymer grades. Its glass-transition temperature is 55°C (131 °F).

Density1.35 g/cm³0.05 lb/in³
Melting Temperature (Tm)225°C437 °F
Glass Transition (Tg)55°C131 °F
Water Absorption (24 h)0.09%
Water Absorption (Saturation)0.45%

Mechanical17

PBT ESD has a yield strength of 60 MPa (8.7 ksi) and a tensile strength of 60 MPa (8.7 ksi) — stronger than 69% of polymer grades. Elongation at break is 5% and the elastic modulus is 3.4 GPa (0.493 Msi).

Elastic (Young's) Modulus3.4 GPa0.49 Msi
Shear Modulus0.93 GPa0.13 Msi
Bulk Modulus4 GPa0.61 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)60 MPa8.7 ksi
Yield Strength (0.2% offset)60 MPa8.7 ksi
Elongation at Break5%
Compressive Strength90 MPa13.1 ksi
Compressive Modulus2.4 GPa0.35 Msi
Flexural Strength95 MPa13.8 ksi
Flexural Modulus3.2 GPa0.46 Msi
Shear Strength48 MPa7 ksi
Fracture Toughness (K_IC)2.2 MPa·√m2 ksi·√in
Izod Impact, Notched30 J/m0.56 ft·lbf/in
Hardness, Shore D84 Shore D
Hardness, Rockwell M80 HRM
Hardness, Rockwell R120 HRR

Thermal11

PBT ESD is rated for continuous service to 110°C (230 °F). It conducts heat at 0.3 W/m·K (0.173 BTU/hr·ft·°F), better than 83% of polymer grades. Thermal expansion is 80 µm/m·K (44.4 µin/in·°F).

Thermal Conductivity0.3 W/m·K0.17 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)80 µm/m·K44.4 µin/in·°F
Max Service Temperature (continuous)110°C230 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa160°C320 °F
Heat Deflection Temp. @ 1.8 MPa70°C158 °F
Vicat Softening Point (B50)180°C356 °F
Flammability (UL 94)HB at 0.8–1.5 mm (non-FR injection grade)
Limiting Oxygen Index22%
Max Service Temperature (short-term)160°C320 °F

Electrical7

PBT ESD is an electrical insulator with a dielectric strength of 23 kV/mm (584.2 V/mil) and a resistivity of 1,000 Ω·m.

Electrical Resistivity1,000 Ω·m3.94×10¹⁰ µΩ·in
Dielectric Strength23 kV/mm584 V/mil
Dielectric Constant (1 MHz)3.1
Dissipation Factor (1 MHz)0.02
Volume Resistivity100,000 Ω·cm
Surface Resistivity1,000,000 Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (80/100), worse than 52% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good80/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryVery good against aliphatic hydrocarbons, oils, fuels, greases, alcohols, dilute acids and most automotive fluids; attacked by strong bases, hot water/steam (hydrolysis above ~60 °C long term), phenols, chlorinated solvents and concentrated acids.

Sustainability4

Producing a kilogram of PBT ESD takes about 105 MJ of energy and emits 5 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 5%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)5 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content5%

Manufacturability8

PBT ESD's machinability is good (66/100, better than 70% of polymer grades); weldability good (55/100); formability poor (22/100).

MachinabilityGood66/100
WeldabilityGood55/100
Formability (cold)Poor22/100
PolishabilityGood55/100
Mold Shrinkage1.2%
Melt Flow Rate14 g/10 min
Processing Melt Temperature (typ.)250°C482 °F
Mold Temperature (typ.)70°C158 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PBT ESD

Is PBT easy to machine?

Machines cleanly with sharp, positive-rake carbide tools and air cooling; glass-filled grades are abrasive and need diamond or coated tooling, and sharp internal corners must be avoided due to notch sensitivity.

Can PBT be welded?

Excellent for ultrasonic, hot-plate, vibration, spin and laser welding (with laser-transparent/absorbing pairs); no solvent bonding — use cyanoacrylate/epoxy on abraded, primed surfaces.

Can PBT be formed, bent or molded?

Dry to <0.02% moisture (120 °C, 3–4 h) to prevent hydrolytic MW loss; mold at 240–260 °C melt and 60–90 °C tool, fast fill, and expect anisotropic shrinkage in GF grades — gate to control warp.

What surface finishes work on PBT?

Takes pad printing and laser marking well; painting/metallizing needs plasma or primer pretreatment because of the low-energy, solvent-resistant surface; molded-in texture is usually preferred over polishing.

PBT chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
1,4-butanediol (BDO) unitdiol comonomer of the polyester backbone≈ 4040
glass fiber0 for unfilled default; 15/30/40 wt% in GF variants0 – 400
flame retardant + synergistbrominated or halogen-free P-based system + Sb2O3 in FR V-0 grades0 – 200
stabilizers / nucleant / pigmentantioxidant, hydrolysis stabilizer, mold release, carbon black0.2 – 20.8
terephthalic acid / DMT unitdiacid comonomer; balance of resinbalance—

PBT ESD — frequently asked

What is PBT ESD used for?

PBT ESD is typically used for automotive electrical connectors, relay and switch housings, coil bobbins and formers, automotive electronic control unit housings, appliance structural components and sensor bodies. In short: stronger precise PBT.

What is the yield strength of PBT ESD?

PBT ESD has a typical yield strength of 60 MPa (8.7 ksi) and a tensile strength of 60 MPa (8.7 ksi) — stronger than 69% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is PBT ESD easy to machine?

Reasonably — machinability is rated good (66/100, better than 70% of polymer grades). Machines cleanly with sharp, positive-rake carbide tools and air cooling; glass-filled grades are abrasive and need diamond or coated tooling, and sharp internal corners must be avoided due to notch sensitivity.

Can PBT ESD be welded?

Yes — weldability is rated good (55/100). Excellent for ultrasonic, hot-plate, vibration, spin and laser welding (with laser-transparent/absorbing pairs); no solvent bonding — use cyanoacrylate/epoxy on abraded, primed surfaces.

What surface finishes work on PBT ESD?

Takes pad printing and laser marking well; painting/metallizing needs plasma or primer pretreatment because of the low-energy, solvent-resistant surface; molded-in texture is usually preferred over polishing.

Can PBT ESD be formed, bent or molded?

Dry to <0.02% moisture (120 °C, 3–4 h) to prevent hydrolytic MW loss; mold at 240–260 °C melt and 60–90 °C tool, fast fill, and expect anisotropic shrinkage in GF grades — gate to control warp.

What is the maximum service temperature of PBT ESD?

PBT ESD is rated for continuous use to about 110°C (230 °F), and briefly to 160°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in PBT ESD?

Yes — PBT ESD is available for injection molding with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ISO 7792-1/-2 Plastics — Thermoplastic polyester (TP) moulding and extrusion materials — ISO (2012)
  2. ASTM D5927 Standard Specification for Thermoplastic Polyester (TPES) Injection and Extrusion Materials — ASTM (2020)
  3. Ultradur (PBT) product range brochure and CAMPUS data — BASF (2023)
  4. Crastin PBT thermoplastic polyester resin product guide — Celanese (DuPont Performance Materials) (2023)
  5. Valox resin product data / processing guide — SABIC (2022)
  6. Pocan PBT technical information — LANXESS (2023)
  7. CAMPUS plastics database — PBT ISO 10350 single-point data — CWFG (2024)
  8. Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.