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PBT vs PET

Polymer · grade comparison

PBT and PET are both polymer grades, both engineering plastic. PET is the stronger of the two: yield strength 80 MPa (11.6 ksi) against 55 MPa (7.98 ksi) for PBT, about 45% more; tensile strength follows at 82 MPa (11.9 ksi) vs 55 MPa (7.98 ksi). In exchange, PBT is the more ductile: elongation 100% versus 20% for PET. PBT is lighter (1.31 g/cm³ vs 1.39 g/cm³ for PET) and PET is stiffer (3.1 GPa vs 2.6 GPa). On the shop floor, PET machines more easily (very good vs good) and PBT welds better (very good vs fair).

PBTChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PETChoose it when strength drives the design, or when the part is machined in volume.

PBT vs PET: properties

PBTPET

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.6 GPa0.38 Msi
3.1 GPa0.45 Msi

Shear Modulus

0.93 GPa0.13 Msi
1.1 GPa0.16 Msi

Bulk Modulus

4 GPa0.61 Msi
5 GPa0.65 Msi

Tensile Strength (Ultimate)

55 MPa8 ksi
82 MPa11.9 ksi

Yield Strength (0.2% offset)

55 MPa8 ksi
80 MPa11.6 ksi

Elongation at Break

100%
20%

Compressive Strength

85 MPa12.3 ksi
100 MPa14.5 ksi

Compressive Modulus

2.4 GPa0.35 Msi
3 GPa0.44 Msi

Flexural Strength

88 MPa12.8 ksi
120 MPa17.4 ksi

Flexural Modulus

2.4 GPa0.35 Msi
3.1 GPa0.45 Msi

Shear Strength

45 MPa6.5 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

2.5 MPa·√m2.3 ksi·√in
4 MPa·√m3.6 ksi·√in

Izod Impact, Notched

50 J/m0.94 ft·lbf/in
40 J/m0.75 ft·lbf/in

Hardness, Shore D

82 Shore D
85 Shore D

Hardness, Rockwell M

75 HRM
94 HRM

Hardness, Rockwell R

118 HRR
120 HRR

Same in both: Poisson's Ratio 0.4

Physical

Density and transition temperatures.

Density

1.31 g/cm³0.05 lb/in³
1.39 g/cm³0.05 lb/in³

Melting Temperature (Tm)

225°C437 °F
255°C491 °F

Glass Transition (Tg)

55°C131 °F
79°C174 °F

Water Absorption (24 h)

0.09%
0.11%

Water Absorption (Saturation)

0.45%
0.5%

Refractive Index

—
1.575

Light Transmission

—
88%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,500 J/kg·K0.36 BTU/lb·°F
1,150 J/kg·K0.27 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

80 µm/m·K44.4 µin/in·°F
65 µm/m·K36.1 µin/in·°F

Max Service Temperature (continuous)

110°C230 °F
100°C212 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Heat Deflection Temp. @ 0.45 MPa

155°C311 °F
115°C239 °F

Heat Deflection Temp. @ 1.8 MPa

60°C140 °F
80°C176 °F

Vicat Softening Point (B50)

178°C352 °F
180°C356 °F

Limiting Oxygen Index

21%
22%

Max Service Temperature (short-term)

160°C320 °F
150°C302 °F

Same in both: Thermal Conductivity 0.25 W/m·K0.14 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Dielectric Strength

23 kV/mm584 V/mil
22 kV/mm559 V/mil

Dielectric Constant (1 MHz)

3.1
3.2

Dissipation Factor (1 MHz)

0.02
0.018

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

82 / 100
70 / 100

UV / Weathering Resistance

35 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
78 / 100

Weldability

70 / 100
45 / 100

Formability (cold)

20 / 100
50 / 100

Polishability

55 / 100
60 / 100

Mold Shrinkage

1.8%
2%

Melt Flow Rate

25 g/10 min
—

Processing Melt Temperature (typ.)

250°C482 °F
280°C536 °F

Mold Temperature (typ.)

70°C158 °F
135°C275 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
82 MJ/kg35,254 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
2.8 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
120 L/kg14.4 gal/lb

Typical Recycled Content

5%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

42 kN·m/kg
59 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
2.2 MN·m/kg

Modulus of Resilience

582 kJ/m³
1,032 kJ/m³

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePBTPET

Manufacturing and finishing

CapabilityPBTPET
CNC machining—Yes
Sheet metal—Yes
Default conditionUnfilledUnfilled
Relative cost$$ Standard$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Painting—Yes

Both are offered for Injection molding. They share 5 finishes: Chrome Plating (Plastic), EMI Shielding Coating, Soft Touch Coating, Spray Painting, UV Coating.

PBT vs PET — frequently asked

Is PET stronger than PBT?

Yes. PET has a typical yield strength of 80 MPa (11.6 ksi) against 55 MPa (7.98 ksi) for PBT — about 45% more. Tensile strength is 82 MPa (11.9 ksi) vs 55 MPa (7.98 ksi).

Which is cheaper, PBT or PET?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PBT or PET?

PET. Its machinability rates very good (78/100) against good (68/100) for PBT; for welding the order is PBT first (very good, 70/100) then PET (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PBT and PET side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.