FabDigitFabDigit

PBT vs PLA

Polymer · grade comparison

PBT and PLA are both polymer grades. PBT is the stronger of the two: yield strength 55 MPa (7.98 ksi) against 48 MPa (6.96 ksi) for PLA, about 15% more; tensile strength follows at 55 MPa (7.98 ksi) vs 50 MPa (7.25 ksi). PBT is the more ductile: elongation 100% versus 5% for PLA. PLA is lighter (1.24 g/cm³ vs 1.31 g/cm³ for PBT) and PLA is stiffer (3.4 GPa vs 2.6 GPa). On the shop floor, PLA sits in a lower cost tier (budget, $) than PBT (standard, $$).

PBTChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

PLAChoose it when weight is the constraint, or when cost is the deciding factor.

PBT vs PLA: properties

PBTPLA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.6 GPa0.38 Msi
3.4 GPa0.49 Msi

Shear Modulus

0.93 GPa0.13 Msi
1.3 GPa0.18 Msi

Bulk Modulus

4 GPa0.61 Msi
4 GPa0.58 Msi

Poisson's Ratio

0.4
0.36

Tensile Strength (Ultimate)

55 MPa8 ksi
50 MPa7.3 ksi

Yield Strength (0.2% offset)

55 MPa8 ksi
48 MPa7 ksi

Elongation at Break

100%
5%

Compressive Strength

85 MPa12.3 ksi
70 MPa10.2 ksi

Compressive Modulus

2.4 GPa0.35 Msi
3.2 GPa0.46 Msi

Flexural Strength

88 MPa12.8 ksi
83 MPa12 ksi

Flexural Modulus

2.4 GPa0.35 Msi
3.5 GPa0.51 Msi

Fracture Toughness (K_IC)

2.5 MPa·√m2.3 ksi·√in
2.2 MPa·√m2 ksi·√in

Izod Impact, Notched

50 J/m0.94 ft·lbf/in
22 J/m0.41 ft·lbf/in

Hardness, Shore D

82 Shore D
83 Shore D

Hardness, Rockwell M

75 HRM
—

Hardness, Rockwell R

118 HRR
105 HRR

Same in both: Shear Strength 45 MPa6.5 ksi

Physical

Density and transition temperatures.

Density

1.31 g/cm³0.05 lb/in³
1.24 g/cm³0.04 lb/in³

Melting Temperature (Tm)

225°C437 °F
160°C320 °F

Glass Transition (Tg)

55°C131 °F
60°C140 °F

Water Absorption (24 h)

0.09%
0.3%

Water Absorption (Saturation)

0.45%
1%

Refractive Index

—
1.46

Light Transmission

—
88%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.25 W/m·K0.14 BTU/hr·ft·°F
0.13 W/m·K0.08 BTU/hr·ft·°F

Specific Heat Capacity

1,500 J/kg·K0.36 BTU/lb·°F
1,800 J/kg·K0.43 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

80 µm/m·K44.4 µin/in·°F
70 µm/m·K38.9 µin/in·°F

Max Service Temperature (continuous)

110°C230 °F
50°C122 °F

Min Service Temperature

-40°C-40 °F
-20°C-4 °F

Heat Deflection Temp. @ 0.45 MPa

155°C311 °F
55°C131 °F

Heat Deflection Temp. @ 1.8 MPa

60°C140 °F
50°C122 °F

Vicat Softening Point (B50)

178°C352 °F
58°C136 °F

Limiting Oxygen Index

21%
20%

Max Service Temperature (short-term)

160°C320 °F
65°C149 °F

Electrical

Conductivity and insulation.

Dielectric Strength

23 kV/mm584 V/mil
19 kV/mm483 V/mil

Dielectric Constant (1 MHz)

3.1
3

Dissipation Factor (1 MHz)

0.02
0.013

Surface Resistivity

1×10¹⁵ Ω
1×10¹⁶ Ω

Comparative Tracking Index (CTI)

600 V
—

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁶ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

82 / 100
55 / 100

UV / Weathering Resistance

35 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

68 / 100
60 / 100

Formability (cold)

20 / 100
25 / 100

Mold Shrinkage

1.8%
0.4%

Melt Flow Rate

25 g/10 min
6 g/10 min

Processing Melt Temperature (typ.)

250°C482 °F
205°C401 °F

Mold Temperature (typ.)

70°C158 °F
55°C131 °F

Same in both: Weldability 70 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
50 MJ/kg21,496 BTU/lb

Embodied Carbon (primary production)

5 kg CO₂/kg
1.8 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
350 L/kg41.9 gal/lb

Typical Recycled Content

5%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

42 kN·m/kg
40 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
2.7 MN·m/kg

Modulus of Resilience

582 kJ/m³
339 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePBTPLA

Manufacturing and finishing

CapabilityPBTPLA
Injection moldingYes—
3D printing—Yes
Default conditionUnfilledStandard
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)Yes—
Conductive Coating—Yes
Dyeing (Nylon)—Yes
Painting—Yes
Primer Coating—Yes
Spray PaintingYes—
Tinted Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

They share 3 finishes: EMI Shielding Coating, Soft Touch Coating, UV Coating.

PBT vs PLA — frequently asked

Is PBT stronger than PLA?

Yes. PBT has a typical yield strength of 55 MPa (7.98 ksi) against 48 MPa (6.96 ksi) for PLA — about 15% more. Tensile strength is 55 MPa (7.98 ksi) vs 50 MPa (7.25 ksi).

Which is cheaper, PBT or PLA?

PLA is the lower-cost material: it sits in the budget tier ($) while PBT is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PBT or PLA?

PBT, by a small margin. Both rate good for machinability — 68/100 against 60/100 for PLA.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PBT and PLA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.