FabDigit

RTPU

also Isoplast

High-modulus grade of thermoplastic polyurethane with rigidity approaching engineering plastics while retaining toughness and chemical resistance; used where impact resistance and stiffness are both needed.

Premium cost $$$

Reference datasheet — RTPU is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

RTPU grades and fills

RTPU is supplied in 6 conditions, soft to hard.

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Flame-retardant (UL 94 V-0) grade
Use for electrical enclosures, connectors and rail/transport parts needing V-0 at 1.5–3 mm; slight loss of impact and elongation.46508079 Shore D
ESD / antistatic compounded grade
Carbon-black or permanent-antistat filled compound for tool housings and handling parts needing static dissipation.47505080 Shore D
Hydrolysis / chemical-resistance stabilised grade
Polyether or carbodiimide-stabilised chemistry for hot-water, humid or fuel/oil-contact service (e.g. oilfield and plumbing parts).505516076 Shore D
10 % glass-fibre reinforced
Mild stiffening step that keeps useful ductility and impact strength; good for housings needing better creep resistance.7225
20 % glass-fibre reinforced
Balanced stiffness/toughness reinforcement for load-bearing brackets and pressurised fittings.958
30 % glass-fibre reinforced
Highest stiffness and strength grade; pick for metal-replacement structural parts where impact demand is moderate.1155

Supply forms, finishes and certifications

Ways RTPU is supplied — form, process route, surface or paperwork — without a datasheet of their own. The property values above apply.

OptionWhat it isType
EXT
Extruded sheet / rod stockSupply form
MED
Medical / USP Class VI compounded gradeCertification
UV
UV-stabilised / weatherable gradeGrade option
NATDefault
Unfilled / NaturalStandard supply

What is RTPU?

High-modulus grade of thermoplastic polyurethane with rigidity approaching engineering plastics while retaining toughness and chemical resistance; used where impact resistance and stiffness are both needed. RTPU has a density of 1.2 g/cm³ (0.0434 lb/in³), heavier than 57% of polymer grades. Its glass-transition temperature is 100°C (212 °F). RTPU has a yield strength of 52 MPa (7.54 ksi) and a tensile strength of 58 MPa (8.41 ksi) — stronger than 56% of polymer grades. Elongation at break is 140% and the elastic modulus is 2.1 GPa (0.305 Msi).

What is RTPU used for?

  • power tool housings
  • ski boots and sporting goods
  • automotive interior trim
  • medical device housings
  • industrial rollers

RTPU properties

Typical room-temperature values; bars are the position among polymer grades.

Physical6

RTPU has a density of 1.2 g/cm³ (0.0434 lb/in³), heavier than 57% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Density1.2 g/cm³0.04 lb/in³
Glass Transition (Tg)100°C212 °F
Water Absorption (24 h)0.3%
Water Absorption (Saturation)1.3%
Refractive Index1.55
Light Transmission85%

Mechanical13

RTPU has a yield strength of 52 MPa (7.54 ksi) and a tensile strength of 58 MPa (8.41 ksi) — stronger than 56% of polymer grades. Elongation at break is 140% and the elastic modulus is 2.1 GPa (0.305 Msi).

Elastic (Young's) Modulus2.1 GPa0.3 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)58 MPa8.4 ksi
Yield Strength (0.2% offset)52 MPa7.5 ksi
Elongation at Break140%
Compressive Strength60 MPa8.7 ksi
Compressive Modulus2 GPa0.29 Msi
Flexural Strength72 MPa10.4 ksi
Flexural Modulus2.1 GPa0.3 Msi
Shear Strength40 MPa5.8 ksi
Izod Impact, Notched800 J/m15 ft·lbf/in
Hardness, Shore D78 Shore D
Hardness, Rockwell R115 HRR

Thermal11

RTPU is rated for continuous service to 80°C (176 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 56% of polymer grades. Thermal expansion is 85 µm/m·K (47.2 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,600 J/kg·K0.38 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)85 µm/m·K47.2 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa95°C203 °F
Heat Deflection Temp. @ 1.8 MPa80°C176 °F
Vicat Softening Point (B50)88°C190 °F
Flammability (UL 94)HB (unfilled, 1.5–3 mm); V-0/V-2 only with flame-retardant grades
Limiting Oxygen Index21%
Max Service Temperature (short-term)110°C230 °F

Electrical7

RTPU is an electrical insulator with a dielectric strength of 24 kV/mm (609.6 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength24 kV/mm610 V/mil
Dielectric Constant (1 MHz)4
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm
Surface Resistivity1×10¹⁴ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (80/100), worse than 52% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good80/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryGood to excellent against aliphatic hydrocarbons, fuels, mineral oils, greases, dilute acids and most alcohols; attacked/swollen by strong polar solvents (DMF, DMSO, THF, ketones, chlorinated solvents), concentrated acids and bases; polyester-based versions hydrolyse in hot water/steam above ~60 °C — use polyether or hydrolysis-stabilised grades.

Sustainability4

Producing a kilogram of RTPU takes about 118 MJ of energy and emits 5.5 kg of CO₂ — more than 72% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)118 MJ/kg50,731 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content0%

Manufacturability8

RTPU's machinability is good (55/100, worse than 64% of polymer grades); weldability very good (70/100); formability good (60/100).

MachinabilityGood55/100
WeldabilityVery good70/100
Formability (cold)Good60/100
PolishabilityGood60/100
Mold Shrinkage0.5%
Melt Flow Rate15 g/10 min
Processing Melt Temperature (typ.)215°C419 °F
Mold Temperature (typ.)40°C104 °F

Common Calculations5

Specific Strength (UTS / density)calculated48 kN·m/kg
Specific Stiffness (E / density)calculated1.8 MN·m/kg
Modulus of Resiliencecalculated644 kJ/m³
Thermal Diffusivitycalculated0.1 mm²/s
Thermal Shock Resistance Indexcalculated0

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the polymer family

Yield strength against density for every polymer grade FabDigit runs. RTPU is highlighted; hover a dot for its name, or open the interactive family chart.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleRTPU

Working with RTPU

Is RTPU easy to machine?

Machines like tough PC: sharp positive-rake carbide tools, high speed with low feed and air/mist cooling to avoid gumming and stress whitening; anneal stock before tight-tolerance cuts.

Can RTPU be welded?

Joins well by ultrasonic, hot-plate, spin and RF welding, and bonds with polyurethane/cyanoacrylate or solvent-type adhesives after light abrasion.

Can RTPU be formed, bent or molded?

Dry pellets 2–4 h at 90–100 °C to <0.02 % moisture, mould at 200–235 °C melt / 20–60 °C tool with generous gates; sheet thermoforms near 150–170 °C.

RTPU chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
4,4'-MDI (diphenylmethane diisocyanate hhigh hard-segment content gives rigidity45 – 6555
short-chain diol chain extender (1,4-but15 – 3025
additives (antioxidant, UV stabiliser, l0.2 – 20.8
glass fiber0 in default unfilled grade; 10/20/30 % in GF variants0 – 300
polyol soft segment (polyether PTMEG or polyether for hydrolysis resistance, polyester for oil/abrasion≥ 10 (balance)

What surface finishes work on RTPU?

Takes paint and PU topcoats readily after adhesion promoter; can be pad-printed, laser-marked, vacuum-metallised or textured — avoid strong ketone/chlorinated solvent cleaners.

Equivalent designations

Standards and trade names that resolve to RTPU in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Trade names
Isoplast
Also called
PUR-RT

How much does RTPU cost?

RTPU is a premium-cost polymer ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

RTPU — frequently asked

What is RTPU used for?

RTPU is typically used for power tool housings, ski boots and sporting goods, automotive interior trim, medical device housings and industrial rollers. In short: stiffest thermoplastic polyurethane; tough chemical-resistant housings; PC-like rigidity, higher toughness.

What is the yield strength of RTPU?

RTPU has a typical yield strength of 52 MPa (7.54 ksi) and a tensile strength of 58 MPa (8.41 ksi) — stronger than 56% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is RTPU easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Machines like tough PC: sharp positive-rake carbide tools, high speed with low feed and air/mist cooling to avoid gumming and stress whitening; anneal stock before tight-tolerance cuts.

Can RTPU be welded?

Yes — weldability is rated very good (70/100). Joins well by ultrasonic, hot-plate, spin and RF welding, and bonds with polyurethane/cyanoacrylate or solvent-type adhesives after light abrasion.

What surface finishes work on RTPU?

Takes paint and PU topcoats readily after adhesion promoter; can be pad-printed, laser-marked, vacuum-metallised or textured — avoid strong ketone/chlorinated solvent cleaners.

Can RTPU be formed, bent or molded?

Dry pellets 2–4 h at 90–100 °C to <0.02 % moisture, mould at 200–235 °C melt / 20–60 °C tool with generous gates; sheet thermoforms near 150–170 °C.

What is the maximum service temperature of RTPU?

RTPU is rated for continuous use to about 80°C (176 °F), and briefly to 110°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

How much does RTPU cost?

RTPU is a premium-cost polymer ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. Isoplast Engineering Thermoplastic Polyurethane Resins — product and processing data — Lubrizol Engineered Polymers (2022)
  2. CAMPUS / UL Prospector rigid TPU (TPU-ARES/TPU-ARET) datasheets — CWFG / UL Solutions (2024)
  3. ASM Engineered Materials Handbook Vol. 2 — Engineering Plastics (polyurethanes) — ASM International (1988)
  4. ISO 527 / ISO 178 / ISO 75 / ASTM D256 test methods — ISO / ASTM (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.