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ECTFE WC

Grade

ASTM D3275 · also Halar

WC = wire & cable / plenum insulation grade

High-speed extrusion grade for plenum-rated data cable jacketing where low smoke and flame spread are required.

High cost $$$$

Values for the WC condition

Other ECTFE grades and fills

ECTFE is listed in 5 conditions; see the grade overview at ECTFE.

Compare all 5 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Powder coating / rotolining grade
Pick for 0.5–2 mm thick pinhole-free linings on steel tanks, scrubbers, ducts and pumps in acid/chlorine service.284020073 Shore D
WCThis page
Wire & cable / plenum insulation grade
High-speed extrusion grade for plenum-rated data cable jacketing where low smoke and flame spread are required.294228074 Shore D
Conductive / antistatic (carbon-filled) grade
Carbon-black/carbon-fibre filled compound for static-dissipative tank linings and flammable-solvent handling.30358078 Shore D
High-purity / semiconductor grade
Low-extractable, low-metal-ion resin for UPW and wet-bench fluid handling, filter housings and membrane supports.314525075 Shore D
25% glass-fibre reinforced compound
Use where stiffness, creep resistance and dimensional stability of a fluoropolymer part matter more than ductility.—606—

What is ECTFE WC?

ECTFE WC is ECTFE in the WC grade — high-speed extrusion grade for plenum-rated data cable jacketing where low smoke and flame spread are required. ECTFE WC has a yield strength of 29 MPa (4.21 ksi) and a tensile strength of 42 MPa (6.09 ksi) — weaker than 71% of polymer grades. Elongation at break is 280% and the elastic modulus is 1.6 GPa (0.232 Msi). ECTFE WC has a density of 1.68 g/cm³ (0.0607 lb/in³), heavier than 94% of polymer grades. Its glass-transition temperature is 65°C (149 °F).

Advantages

  • Good corrosion resistance — 96/100, better than 98% of polymer grades
  • Low moisture uptake — 0.01%, better than 97% of polymer grades
  • Good UV / weathering resistance — 95/100, better than 95% of polymer grades
  • Ductile — tolerates forming and impact — 280%, better than 80% of polymer grades
  • High service temperature — 150°C (302 °F), better than 79% of polymer grades

Limitations

  • Heavy — 1.68 g/cm³ (0.0607 lb/in³), worse than 94% of polymer grades
  • High embodied carbon — 11 kg CO₂/kg, worse than 90% of polymer grades
  • High mold shrinkage — 2%, worse than 81% of polymer grades
  • Poor heat conductor — 0.16 W/m·K (0.0924 BTU/hr·ft·°F), worse than 78% of polymer grades

ECTFE WC properties

Typical room-temperature values for ECTFE WC; 26 are specific to this condition. Other listed values are ECTFE reference data and may not represent this condition. Bars are the position among polymer grades.

Physical7

ECTFE WC has a density of 1.68 g/cm³ (0.0607 lb/in³), heavier than 94% of polymer grades. Its glass-transition temperature is 65°C (149 °F).

Density1.68 g/cm³0.06 lb/in³
Melting Temperature (Tm)240°C464 °F
Glass Transition (Tg)65°C149 °F
Water Absorption (24 h)0.01%
Water Absorption (Saturation)0.03%
Refractive Index1.447
Light Transmission90%

Mechanical11

ECTFE WC has a yield strength of 29 MPa (4.21 ksi) and a tensile strength of 42 MPa (6.09 ksi) — weaker than 71% of polymer grades. Elongation at break is 280% and the elastic modulus is 1.6 GPa (0.232 Msi).

Elastic (Young's) Modulus1.6 GPa0.23 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)42 MPa6.1 ksi
Yield Strength (0.2% offset)29 MPa4.2 ksi
Elongation at Break280%
Compressive Strength34 MPa4.9 ksi
Flexural Strength30 MPa4.4 ksi
Flexural Modulus1.6 GPa0.23 Msi
Izod Impact, Notched450 J/m8.4 ft·lbf/in
Hardness, Shore D74 Shore D
Hardness, Rockwell R92 HRR

Thermal11

ECTFE WC is rated for continuous service to 150°C (302 °F). It conducts heat at 0.16 W/m·K (0.0924 BTU/hr·ft·°F), worse than 78% of polymer grades. Thermal expansion is 80 µm/m·K (44.4 µin/in·°F).

Thermal Conductivity0.16 W/m·K0.09 BTU/hr·ft·°F
Specific Heat Capacity1,000 J/kg·K0.24 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)80 µm/m·K44.4 µin/in·°F
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-76°C-105 °F
Heat Deflection Temp. @ 0.45 MPa114°C237 °F
Heat Deflection Temp. @ 1.8 MPa76°C169 °F
Vicat Softening Point (B50)143°C289 °F
Flammability (UL 94)V-0; passes NFPA 262 (UL 910) plenum flame/smoke test
Limiting Oxygen Index60%
Max Service Temperature (short-term)180°C356 °F

Electrical7

ECTFE WC is an electrical insulator with a dielectric strength of 80 kV/mm (2,032 V/mil) and a resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Strength80 kV/mm2,032 V/mil
Dielectric Constant (1 MHz)2.5
Dissipation Factor (1 MHz)0.015
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is excellent (96/100), better than 98% of polymer grades. UV resistance is excellent.

Corrosion ResistanceExcellent96/100
UV / Weathering ResistanceExcellent95/100
Chemical Resistance SummaryEssentially inert to strong acids (incl. HCl, HF, aqua regia), caustics, chlorine, solvents and oxidizers up to ~150 °C; outstanding barrier to Cl2, HCl and water vapor permeation — much lower permeability than PTFE/PFA. Attacked/swollen by hot chlorinated and aromatic solvents, hot amines and molten alkali metals; not for fluorine at elevated temperature.

Sustainability3

Producing a kilogram of ECTFE WC takes about 210 MJ of energy and emits 11 kg of CO₂ — more than 89% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)210 MJ/kg90,284 BTU/lb
Embodied Carbon (primary production)11 kg CO₂/kg
Typical Recycled Content0%

Manufacturability8

ECTFE WC's machinability is fair (50/100, worse than 73% of polymer grades); weldability good (65/100); formability very good (70/100).

MachinabilityFair50/100
WeldabilityGood65/100
Formability (cold)Very good70/100
PolishabilityFair40/100
Mold Shrinkage2%
Melt Flow Rate8 g/10 min
Processing Melt Temperature (typ.)280°C536 °F
Mold Temperature (typ.)90°C194 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ECTFE WC

Is ECTFE easy to machine?

Machinable with sharp, high-rake carbide tools, high speed and low feed; the material is tough and gummy, so use coolant/air blast and expect springback on tight tolerances.

Can ECTFE be welded?

Readily fusion, hot-gas and extrusion welded (liners and sheet) at 280–320 °C; adhesive bonding requires plasma or chemical surface activation.

Can ECTFE be formed, bent or molded?

Injection mould/extrude at 260–310 °C with corrosion-resistant (Hastelloy/nickel-alloy) barrels and hot runners; shrinkage 1.5–3.5 %, sheet thermoforms at 180–230 °C, powder applied electrostatically then fused at 260–290 °C.

What surface finishes work on ECTFE?

Non-stick, low-energy surface — no paint or plating without corona/plasma treatment; pigmented or textured grades preferred over polishing, and coatings are spark-tested for pinholes.

ECTFE chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
chlorotrifluoroethylene (CTFE)≈50 mol%, alternating copolymer78 – 8280.6
termonomer / stabilizerminor modifier in some commercial grades0 – 1—
ethylene≈50 mol%≥ 18 (balance)—

ECTFE WC — frequently asked

What is ECTFE WC used for?

ECTFE WC is typically used for tank and pipe interior linings, wire and cable jacketing, chemical process equipment coatings and battery separator films. In short: low-cost fluoropolymer lining; strong permeation barrier; electrostatically applied powder coating.

What is the yield strength of ECTFE WC?

ECTFE WC has a typical yield strength of 29 MPa (4.21 ksi) and a tensile strength of 42 MPa (6.09 ksi) — weaker than 71% of polymer grades. Strength varies by condition: see the 5 listed tempers.

Is ECTFE WC easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 73% of polymer grades). Machinable with sharp, high-rake carbide tools, high speed and low feed; the material is tough and gummy, so use coolant/air blast and expect springback on tight tolerances.

Can ECTFE WC be welded?

Yes — weldability is rated good (65/100). Readily fusion, hot-gas and extrusion welded (liners and sheet) at 280–320 °C; adhesive bonding requires plasma or chemical surface activation.

What surface finishes work on ECTFE WC?

Non-stick, low-energy surface — no paint or plating without corona/plasma treatment; pigmented or textured grades preferred over polishing, and coatings are spark-tested for pinholes.

Can ECTFE WC be formed, bent or molded?

Injection mould/extrude at 260–310 °C with corrosion-resistant (Hastelloy/nickel-alloy) barrels and hot runners; shrinkage 1.5–3.5 %, sheet thermoforms at 180–230 °C, powder applied electrostatically then fused at 260–290 °C.

What is the maximum service temperature of ECTFE WC?

ECTFE WC is rated for continuous use to about 150°C (302 °F), and briefly to 180°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D3275 — Standard Specification for E-CTFE Fluoroplastic Molding, Extrusion, and Coating Materials — ASTM International (2019)
  2. Halar ECTFE Design & Processing Guide / grade data sheets — Solvay Specialty Polymers (Syensqo) (2022)
  3. Engineered Materials Handbook Vol.2 — Engineering Plastics (fluoropolymers) — ASM International (1988)
  4. CAMPUS / UL Prospector fluoropolymer property records — CWFG / UL Solutions (2024)
  5. Fluoroplastics, Volume 2: Melt Processible Fluoropolymers — Elsevier (Plastics Design Library) (2015)
  6. ECTFE/ETFE (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.