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Aluminum 5456-H117

Supply condition

AA 5456 · UNS A95456 · EN AW-5456, AW 5456

H117 = strain hardened, exfoliation-resistant

Sheet-gauge counterpart of H116 with the same strength envelope and exfoliation qualification.

CNC machiningSheet metalStandard cost $$

Values for the H117 condition

Other 5456 tempers and conditions

5456 is listed in 9 conditions; see the grade overview at 5456.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for maximum formability — deep drawing, severe bending, spinning — then accept the lowest strength.1603102470 HB29 % IACS
Strain hardened from hot working only
Hot-rolled thick plate temper for structural work where H116/H321 exfoliation testing is not required.1653101873 HB29 % IACS
Slightly strain hardened
Annealed-plus-light-working sheet/plate: a bit stiffer than O while still forming and welding easily.1803152075 HB29 % IACS
Strain hardened and stabilized, marine temper
Choose for marine plate where stabilization against age-softening/sensitization is specified; properties match H116.2553521690 HB29 % IACS
Strain hardened and stabilized, quarter hard
Al-Mg5Mn work-hardened to a quarter-hard level and thermally stabilized, giving marine-grade strength with good weldability and seawater corrosion resistance.2553521690 HB29 % IACS
H117This page
Strain hardened, exfoliation-resistant
Sheet-gauge counterpart of H116 with the same strength envelope and exfoliation qualification.2553501490 HB29 % IACS
Strain hardened, corrosion-resistant marine temper
The standard marine plate/sheet temper: highest 5000-series strength with mandatory ASTM G66/G67 exfoliation qualification.2583521690 HB29 % IACS
Strain hardened and stabilized to 1/4-hard-plus level
Stabilized sheet temper for stiffer formed marine panels needing stress-corrosion resistance.2703651095 HB29 % IACS
Strain hardened and stabilized to 3/4-hard level
Highest-strength stabilized sheet temper of 5456 — for flat or lightly formed panels where strength governs.3204008105 HB29 % IACS

What is 5456-H117?

5456-H117 is 5456 supplied in the H117 condition — sheet-gauge counterpart of H116 with the same strength envelope and exfoliation qualification. 5456-H117 has a yield strength of 255 MPa (37 ksi) and a tensile strength of 350 MPa (50.8 ksi) — stronger than 67% of aluminum grades. Elongation at break is 14% and the elastic modulus is 71 GPa (10.3 Msi). 5456-H117 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 568°C (1,054 °F).

Advantages

  • Good corrosion resistance — 78/100, better than 94% of aluminum grades
  • Tough — resists crack growth — 35 MPa·√m (31.9 ksi·√in), better than 91% of aluminum grades
  • Readily welded — 88/100, better than 85% of aluminum grades
  • Ductile — tolerates forming and impact — 14%, better than 81% of aluminum grades

Limitations

  • Limited service temperature — 65°C (149 °F), worse than 97% of aluminum grades
  • Poor heat conductor — 117 W/m·K (67.6 BTU/hr·ft·°F), worse than 83% of aluminum grades
  • Low electrical conductivity — 29 % IACS, worse than 78% of aluminum grades

5456-H117 properties

Typical room-temperature values for 5456-H117; 21 are specific to this condition. Other listed values are 5456 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

5456-H117 has a density of 2.66 g/cm³ (0.0961 lb/in³), lighter than 84% of aluminum grades. It melts at 568°C (1,054 °F).

Density2.66 g/cm³0.1 lb/in³
Melting Point (Solidus)568°C1,054 °F
Liquidus Temperature638°C1,180 °F

Mechanical13

5456-H117 has a yield strength of 255 MPa (37 ksi) and a tensile strength of 350 MPa (50.8 ksi) — stronger than 67% of aluminum grades. Elongation at break is 14% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)350 MPa50.8 ksi
Yield Strength (0.2% offset)255 MPa37 ksi
Elongation at Break14%
Compressive Strength258 MPa37.4 ksi
Shear Strength205 MPa29.7 ksi
Fatigue Strength (Endurance Limit)150 MPa21.8 ksi
Fracture Toughness (K_IC)35 MPa·√m31.9 ksi·√in
Hardness, Brinell90 HB
Hardness, Vickers95 HV

Thermal6

5456-H117 is rated for continuous service to 65°C (149 °F). It conducts heat at 117 W/m·K (67.6 BTU/hr·ft·°F), worse than 83% of aluminum grades. Thermal expansion is 23.9 µm/m·K (13.3 µin/in·°F).

Thermal Conductivity117 W/m·K67.6 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.9 µm/m·K13.3 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)65°C149 °F
Min Service Temperature-196°C-321 °F

Electrical3

5456-H117 conducts electricity at 29 % IACS, worse than 78% of aluminum grades.

Electrical Conductivity29 % IACS
Electrical Resistivity5.9×10⁻⁸ Ω·m2.32 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.87 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryExcellent in seawater, marine atmosphere and mild alkalis; good against most organic solvents and fuels. Attacked by strong acids and strong caustics; avoid mercury salts, and avoid prolonged exposure above 65 °C which sensitizes grain boundaries to intergranular/exfoliation attack.

Sustainability4

Producing a kilogram of 5456-H117 takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 35%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content35%

Manufacturability7

5456-H117's machinability is fair (50/100, worse than 65% of aluminum grades); weldability excellent (88/100); formability fair (45/100).

MachinabilityFair50/100
Machinability Rating (AISI 1212 = 100 %)45%
WeldabilityExcellent88/100
Formability (cold)Fair45/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood55/100
Anodizing Responsegood — clear and hard anodize both work; high Mg can give a slightly grey/darker film and Mg2Si/Fe constituents may cause streaks on mill-finish plate

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 5456-H117

Is 5456 easy to machine?

Machines like other 5000 series: gummy chips, needs sharp polished-flute tools, high rake, high speed and flood coolant; hard tempers cut cleaner than O.

Can 5456 be welded?

Excellent for GMAW/GTAW and FSW with 5183 (preferred), 5356 or 5556 filler; never use 4000 series Si filler and keep interpass temperature low to avoid sensitization.

Can 5456 be formed, bent or molded?

Form in O/H111 for tight radii; H116/H321 plate needs generous bend radii and warm forming, and stretcher-strain (Lüders) marks can appear on annealed sheet.

What surface finishes work on 5456?

Takes clear and hard anodize well (slightly grey film), etch/conversion coats and marine paint systems readily; polishes to a satin rather than mirror finish.

5456 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.25—
Fe≤ 0.4—
Cu≤ 0.1—
Mn0.5 – 10.75
Mgprimary strengthening addition4.7 – 5.55.1
Cr0.05 – 0.20.1
Zn≤ 0.25—
Ti≤ 0.2—
Others (each)total 0.15 max≤ 0.05—
Albalance—

5456-H117 — frequently asked

What is 5456-H117 used for?

5456-H117 is typically used for marine hull and structural plate, deck houses and superstructures, pressure vessels, armour-grade plate, welded ship frames and bulkheads and storage tanks for marine service. In short: rugged marine structural grade.

What is the yield strength of 5456-H117?

5456-H117 has a typical yield strength of 255 MPa (37 ksi) and a tensile strength of 350 MPa (50.8 ksi) — stronger than 67% of aluminum grades. Strength varies by condition: see the 9 listed tempers.

Is 5456-H117 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 65% of aluminum grades). Machines like other 5000 series: gummy chips, needs sharp polished-flute tools, high rake, high speed and flood coolant; hard tempers cut cleaner than O.

Can 5456-H117 be welded?

Yes — weldability is rated excellent (88/100). Excellent for GMAW/GTAW and FSW with 5183 (preferred), 5356 or 5556 filler; never use 4000 series Si filler and keep interpass temperature low to avoid sensitization.

What surface finishes work on 5456-H117?

Takes clear and hard anodize well (slightly grey film), etch/conversion coats and marine paint systems readily; polishes to a satin rather than mirror finish.

Can 5456-H117 be formed, bent or molded?

Form in O/H111 for tight radii; H116/H321 plate needs generous bend radii and warm forming, and stretcher-strain (Lüders) marks can appear on annealed sheet.

What is the maximum service temperature of 5456-H117?

5456-H117 is rated for continuous use to about 65°C (149 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 5456-H117?

Yes — 5456-H117 is available for CNC machining and sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. Aluminum Association Teal Sheets — International Alloy Designations and Chemical Composition Limits — The Aluminum Association (2018)
  2. ASTM B928 — High-Magnesium Aluminum-Alloy Sheet and Plate for Marine Service — ASTM International (2019)
  3. ASTM B209 — Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
  4. EN 485-2 / EN 573-3 (EN AW-5456) — CEN (2016)
  5. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  6. ASM Handbook Vol. 13B — Corrosion: Materials (aluminium in marine service) — ASM International (2005)
  7. MMPDS-typical wrought aluminium property tables — Battelle/FAA (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.