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Aluminum 2097-T351

Temper

AA 2097 · UNS A92097

T351 = t3, stress relieved by stretching

Stretch-relieved plate/extrusion for low-distortion machining of large parts before final ageing to T851.

High cost $$$$

Values for the T351 condition

Other 2097 tempers and conditions

2097 is listed in 7 conditions; see the grade overview at 2097.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for maximum formability or intermediate machining; must be re-heat-treated for service strength.1402501670 HB32 % IACS
As fabricated
Mill supply state before solution treatment; only for further processing, no guaranteed mechanicals.2003001285 HB29 % IACS
Solution heat treated, cold worked and naturally aged
Intermediate strength with better ductility than T8; used where parts are formed or machined before final artificial ageing.29040013115 HB23 % IACS
T351This page
T3, stress relieved by stretching
Stretch-relieved plate/extrusion for low-distortion machining of large parts before final ageing to T851.29540512118 HB23 % IACS
T851Default
T8, stress relieved by stretching
Standard aerospace thick-plate supply condition: high strength with low residual stress for heavy machined bulkheads and frames.4354909140 HB26 % IACS
Solution heat treated, cold worked and artificially aged
Peak-strength condition for extruded stringers and stiffeners where stiffness and strength dominate.4505008145 HB26 % IACS
T8 with 7 % cold work
Over-stretched/peak-aged variant for the highest yield strength where toughness requirements are less severe.4705157150 HB27 % IACS

What is 2097-T351?

2097-T351 is 2097 in the T351 temper — stretch-relieved plate/extrusion for low-distortion machining of large parts before final ageing to T851. 2097-T351 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 405 MPa (58.7 ksi) — stronger than 75% of aluminum grades. Elongation at break is 12% and the elastic modulus is 79 GPa (11.5 Msi). 2097-T351 has a density of 2.62 g/cm³ (0.0947 lb/in³), lighter than 96% of aluminum grades. It melts at 560°C (1,040 °F). T851 is the default condition FabDigit quotes; T351 is available on request or by drawing note.

Advantages

  • Tough — resists crack growth — 42 MPa·√m (38.2 ksi·√in), better than 99% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades
  • High strength — 295 MPa (42.8 ksi), better than 75% of aluminum grades

Limitations

  • Poor heat conductor — 80 W/m·K (46.2 BTU/hr·ft·°F), worse than 100% of aluminum grades
  • Low electrical conductivity — 23 % IACS, worse than 97% of aluminum grades
  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of aluminum grades
  • Needs corrosion protection — 32/100, worse than 94% of aluminum grades
  • Limited service temperature — 100°C (212 °F), worse than 91% of aluminum grades

2097-T351 properties

Typical room-temperature values for 2097-T351; 22 are specific to this condition. Other listed values are 2097 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

2097-T351 has a density of 2.62 g/cm³ (0.0947 lb/in³), lighter than 96% of aluminum grades. It melts at 560°C (1,040 °F).

Density2.62 g/cm³0.09 lb/in³
Melting Point (Solidus)560°C1,040 °F
Liquidus Temperature643°C1,189 °F

Mechanical12

2097-T351 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 405 MPa (58.7 ksi) — stronger than 75% of aluminum grades. Elongation at break is 12% and the elastic modulus is 79 GPa (11.5 Msi).

Elastic (Young's) Modulus79 GPa11.5 Msi
Shear Modulus30 GPa4.4 Msi
Bulk Modulus76 GPa11 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)405 MPa58.7 ksi
Yield Strength (0.2% offset)295 MPa42.8 ksi
Elongation at Break12%
Compressive Strength305 MPa44.2 ksi
Shear Strength245 MPa35.5 ksi
Fatigue Strength (Endurance Limit)138 MPa20 ksi
Fracture Toughness (K_IC)42 MPa·√m38.2 ksi·√in
Hardness, Brinell118 HB

Thermal6

2097-T351 is rated for continuous service to 100°C (212 °F). It conducts heat at 80 W/m·K (46.2 BTU/hr·ft·°F), worse than 100% of aluminum grades. Thermal expansion is 21.4 µm/m·K (11.9 µin/in·°F).

Thermal Conductivity80 W/m·K46.2 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)21.4 µm/m·K11.9 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-253°C-423 °F

Electrical3

2097-T351 conducts electricity at 23 % IACS, worse than 97% of aluminum grades.

Electrical Conductivity23 % IACS
Electrical Resistivity7.5×10⁻⁸ Ω·m2.95 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (32/100), worse than 94% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.7 V
Corrosion ResistancePoor32/100
Chemical Resistance SummaryGood in dry atmospheres and neutral organics; susceptible to pitting and exfoliation in chloride environments and to galvanic attack against steel/CFRP fasteners; attacked by strong acids and alkalis. Protect with anodise plus primer.

Sustainability4

Producing a kilogram of 2097-T351 takes about 220 MJ of energy and emits 14 kg of CO₂ — more than 95% of aluminum grades. Typical recycled content is 5%.

Embodied Energy (primary production)220 MJ/kg94,583 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content5%

Manufacturability7

2097-T351's machinability is very good (72/100, better than 80% of aluminum grades); weldability poor (25/100); formability fair (42/100).

MachinabilityVery good72/100
Machinability Rating (AISI 1212 = 100 %)185%
WeldabilityPoor25/100
Formability (cold)Fair42/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood60/100
Anodizing Responsefair to good — chromic/sulphuric anodising is standard for aerospace parts, but Cu and Li cause slightly darker, less uniform coatings than 6000 series; hard anodising is possible with tight bath control.

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 2097-T351

Is 2097 easy to machine?

Machines well in T8 tempers with sharp polished carbide tools, high speed and copious coolant; keep Li-bearing chips dry and segregated (fines are reactive) and avoid recirculating water-based swarf.

Can 2097 be welded?

Not recommended for fusion welding (Li oxide films, porosity, hot cracking); join by riveting/bolting or use friction stir welding with qualified parameters.

Can 2097 be formed, bent or molded?

Form in O or T3/T351 conditions; T8 plate has limited cold ductility and marked anisotropy, so hot forming or stretch-form-then-age routes are preferred.

What surface finishes work on 2097?

Chromic or sulphuric anodise plus chromate-free primer for corrosion protection; alkaline etch cycles must be short to avoid Li leaching, and dissimilar-metal joints need insulating sealant.

2097 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu2.5 – 3.52.8
Liprimary density reducer / modulus booster1.2 – 1.81.5
Mn0.1 – 0.60.35
Zrgrain-structure control0.08 – 0.150.11
Mg0 – 0.35—
Zn0 – 0.35—
Feimpurity limit0 – 0.15—
Siimpurity limit0 – 0.12—
Ti0 – 0.15—
Others (each)others total 0.15 max0 – 0.05—
Albalance—

2097-T351 — frequently asked

What is 2097-T351 used for?

2097-T351 is typically used for aircraft stringers, extruded stiffeners and stringer sections, bulkhead and frame extrusions, machined structural fittings from plate, riveted fuselage substructure and weight-critical stiffened panel assemblies. In short: best-machining Al-Li grade; extrusion alloy for stringers; low density, high stiffness.

What is the yield strength of 2097-T351?

2097-T351 has a typical yield strength of 295 MPa (42.8 ksi) and a tensile strength of 405 MPa (58.7 ksi) — stronger than 75% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 2097-T351 easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). Machines well in T8 tempers with sharp polished carbide tools, high speed and copious coolant; keep Li-bearing chips dry and segregated (fines are reactive) and avoid recirculating water-based swarf.

Can 2097-T351 be welded?

Not readily — weldability is rated poor (25/100). Not recommended for fusion welding (Li oxide films, porosity, hot cracking); join by riveting/bolting or use friction stir welding with qualified parameters.

What surface finishes work on 2097-T351?

Chromic or sulphuric anodise plus chromate-free primer for corrosion protection; alkaline etch cycles must be short to avoid Li leaching, and dissimilar-metal joints need insulating sealant.

Can 2097-T351 be formed, bent or molded?

Form in O or T3/T351 conditions; T8 plate has limited cold ductility and marked anisotropy, so hot forming or stretch-form-then-age routes are preferred.

What is the maximum service temperature of 2097-T351?

2097-T351 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 2097-T851 and 2097-O?

T851 is the default condition — standard aerospace thick-plate supply condition: high strength with low residual stress for heavy machined bulkheads and frames. O: softest condition for maximum formability or intermediate machining; must be re-heat-treated for service strength. Yield strength is 435 MPa in T851 versus 140 MPa in O.

Sources

  1. Registration Record of International Alloy Designations (Teal Sheets) — The Aluminum Association (2018)
  2. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys — ASM International (1990)
  3. Aluminum-Lithium Alloys: Processing, Properties, and Applications — Elsevier/Butterworth-Heinemann (2014)
  4. MMPDS-style typical property compilations for Al-Cu-Li plate — Battelle/FAA (2022)
  5. Al-Li aerospace plate and extrusion product data (2097/2197/2099 class) — Alcoa/Arconic (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.