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Aluminum 1199-H19

Temper

AA 1199 · UNS A91199 · EN AW-1199, AW 1199 · GB 1A99

H19 = strain hardened, extra hard

Extra-hard rolled foil temper used for high-voltage electrolytic-capacitor cathode/anode foil and other very thin gauges needing tensile strength for winding.

Sheet metalBudget cost $

Values for the H19 condition

Other 1199 tempers and conditions

1199 is listed in 4 conditions; see the grade overview at 1199.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Default condition: maximum ductility, conductivity and anodizing/etching uniformity — capacitor anode foil, reflectors, deep-drawn and lined components.12455013 HB64.5 % IACS
Strain hardened, half hard
Intermediate cold-rolled temper when annealed material is too limp to handle but appreciable forming ductility is still needed.70801023 HB64 % IACS
Strain hardened, full hard
Fully cold-rolled foil/sheet: highest strength and best handling stiffness for thin gauges, at the cost of almost all ductility.105115430 HB63.5 % IACS
H19This page
Strain hardened, extra hard
Extra-hard rolled foil temper used for high-voltage electrolytic-capacitor cathode/anode foil and other very thin gauges needing tensile strength for winding.120130233 HB63.5 % IACS

What is 1199-H19?

1199-H19 is 1199 in the H19 temper — extra-hard rolled foil temper used for high-voltage electrolytic-capacitor cathode/anode foil and other very thin gauges needing tensile strength for winding. 1199-H19 has a yield strength of 120 MPa (17.4 ksi) and a tensile strength of 130 MPa (18.9 ksi) — weaker than 77% of aluminum grades. Elongation at break is 2% and the elastic modulus is 62 GPa (8.99 Msi). 1199-H19 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 660°C (1,220 °F).

Advantages

  • Conducts heat well — 239 W/m·K (138.1 BTU/hr·ft·°F), better than 100% of aluminum grades
  • High electrical conductivity — 63.5 % IACS, better than 100% of aluminum grades
  • Polishes to a fine finish — 95/100, better than 100% of aluminum grades
  • Good corrosion resistance — 82/100, better than 99% of aluminum grades
  • Readily welded — 85/100, better than 79% of aluminum grades

Limitations

  • Low stiffness — 62 GPa (8.99 Msi), worse than 99% of aluminum grades
  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of aluminum grades
  • Limited service temperature — 70°C (158 °F), worse than 94% of aluminum grades
  • Difficult to machine — 30/100, worse than 92% of aluminum grades
  • Limited ductility — 2%, worse than 87% of aluminum grades

1199-H19 properties

Typical room-temperature values for 1199-H19; 18 are specific to this condition. Other listed values are 1199 reference data and may not represent this condition. Bars are the position among aluminum grades.

Physical3

1199-H19 has a density of 2.7 g/cm³ (0.0975 lb/in³), lighter than 59% of aluminum grades. It melts at 660°C (1,220 °F).

Density2.7 g/cm³0.1 lb/in³
Melting Point (Solidus)660°C1,220 °F
Liquidus Temperature660°C1,221 °F

Mechanical11

1199-H19 has a yield strength of 120 MPa (17.4 ksi) and a tensile strength of 130 MPa (18.9 ksi) — weaker than 77% of aluminum grades. Elongation at break is 2% and the elastic modulus is 62 GPa (8.99 Msi).

Elastic (Young's) Modulus62 GPa9 Msi
Shear Modulus25 GPa3.6 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)130 MPa18.9 ksi
Yield Strength (0.2% offset)120 MPa17.4 ksi
Elongation at Break2%
Shear Strength70 MPa10.2 ksi
Fatigue Strength (Endurance Limit)45 MPa6.5 ksi
Hardness, Brinell33 HB
Hardness, Vickers37 HV

Thermal6

1199-H19 is rated for continuous service to 70°C (158 °F). It conducts heat at 239 W/m·K (138.1 BTU/hr·ft·°F), better than 100% of aluminum grades. Thermal expansion is 23.6 µm/m·K (13.1 µin/in·°F).

Thermal Conductivity239 W/m·K138 BTU/hr·ft·°F
Specific Heat Capacity900 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.6 µm/m·K13.1 µin/in·°F
Latent Heat of Fusion397 J/g171 BTU/lb
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-269°C-452 °F

Electrical3

1199-H19 conducts electricity at 63.5 % IACS, better than 100% of aluminum grades.

Electrical Conductivity63.5 % IACS
Electrical Resistivity2.72×10⁻⁸ Ω·m1.07 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 99% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.85 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryOutstanding atmospheric and water corrosion resistance for an aluminium — free of Fe/Cu cathodic sites, so pitting and intergranular attack are minimal; resists neutral solutions, most organics and concentrated nitric acid, but is attacked by alkalis, halide-rich and strongly acidic media and by mercury/gallium.

Sustainability4

Producing a kilogram of 1199-H19 takes about 230 MJ of energy and emits 14 kg of CO₂ — more than 96% of aluminum grades. Typical recycled content is 0%.

Embodied Energy (primary production)230 MJ/kg98,882 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content0%

Manufacturability8

1199-H19's machinability is poor (30/100, worse than 92% of aluminum grades); weldability excellent (85/100); formability poor (25/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)35%
WeldabilityExcellent85/100
Formability (cold)Poor25/100
CastabilityFair45/100
Brazeability / SolderabilityExcellent88/100
PolishabilityExcellent95/100
Anodizing Responseexcellent — the preferred substrate for bright and hard-clear anodizing; low Fe/Si gives water-clear, high-specular films (used for reflectors and capacitor foil oxide).

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1199-H19

Is 1199 easy to machine?

Very gummy — use polished high-rake carbide or single-crystal diamond tools, high speed, low feed and flood lubricant to avoid built-up edge and tearing; not suited to threading or fine parting.

Can 1199 be welded?

Excellent gas-tungsten/gas-metal arc weldability with 1188/1100 filler or autogenously; keep the joint contamination-free since Fe/Si pickup destroys purity, conductivity and etch behaviour.

Can 1199 be formed, bent or molded?

Outstanding cold formability in O temper — deep drawing, spinning, rolling to a few micrometres of foil; anneal between heavy reductions and expect very low springback plus easy scuffing.

What surface finishes work on 1199?

Best-in-class bright and clear anodizing and electropolishing (water-clear, high-reflectivity films); mechanically polishes to mirror finish but scratches easily, and electrolytic etching gives the huge surface area used in capacitor foil.

1199 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.010
Fe≤ 0.010
Cu≤ 0.010
Mg≤ 0.010
Mn≤ 00
Zn≤ 0.010
Ti≤ 00
V≤ 0.010
Ga≤ 0.010
Others (each)each other element 0.002 max≤ 0—
Al99.99 % min (4N super-purity)≥ 99.99 (balance)—

1199-H19 — frequently asked

What is 1199-H19 used for?

1199-H19 is typically used for electrolytic capacitor anode and cathode foil, vapour deposition and sputtering targets, high-reflectance reflector sheet, high-purity electronic components, chemical service parts requiring 4N purity and etched high-surface-area capacitor foil. In short: super-pure 4N; lab-grade.

What is the yield strength of 1199-H19?

1199-H19 has a typical yield strength of 120 MPa (17.4 ksi) and a tensile strength of 130 MPa (18.9 ksi) — weaker than 77% of aluminum grades. Strength varies by condition: see the 4 listed tempers.

Is 1199-H19 easy to machine?

Not especially — machinability is rated poor (30/100, worse than 92% of aluminum grades). Very gummy — use polished high-rake carbide or single-crystal diamond tools, high speed, low feed and flood lubricant to avoid built-up edge and tearing; not suited to threading or fine parting.

Can 1199-H19 be welded?

Yes — weldability is rated excellent (85/100). Excellent gas-tungsten/gas-metal arc weldability with 1188/1100 filler or autogenously; keep the joint contamination-free since Fe/Si pickup destroys purity, conductivity and etch behaviour.

What surface finishes work on 1199-H19?

Best-in-class bright and clear anodizing and electropolishing (water-clear, high-reflectivity films); mechanically polishes to mirror finish but scratches easily, and electrolytic etching gives the huge surface area used in capacitor foil.

Can 1199-H19 be formed, bent or molded?

Outstanding cold formability in O temper — deep drawing, spinning, rolling to a few micrometres of foil; anneal between heavy reductions and expect very low springback plus easy scuffing.

What is the maximum service temperature of 1199-H19?

1199-H19 is rated for continuous use to about 70°C (158 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in 1199-H19?

Yes — 1199-H19 is available for sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. EN 573-3 Aluminium and aluminium alloys — Chemical composition — CEN (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.