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Xydar WHT-LED

Grade

ISO LCP

WHT-LED = high-reflectance white LED-reflector grade

TiO2-pigmented, low-outgassing compound for LED housings that must hold whiteness through reflow and long blue-light exposure.

High cost $$$$

Values for the WHT-LED condition

Other Xydar grades and fills

Xydar is listed in 11 conditions; see the grade overview at Xydar.

Compare all 11 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Mineral-filled
Pick for very high HDT with isotropic shrinkage, smooth surface and low abrasion of hot-runner tooling.—901.590 Shore D
Bearing / wear grade
Use for high-PV bushings, thrust washers and seal faces running hot and dry.—1001.588 Shore D
Glass + mineral hybrid filled
Best choice when the part must survive lead-free reflow with minimal warpage — highest HDT with balanced shrinkage.—1101.492 Shore D
WHT-LEDThis page
High-reflectance white LED-reflector grade
TiO2-pigmented, low-outgassing compound for LED housings that must hold whiteness through reflow and long blue-light exposure.—1101.591 Shore D
Conductive / ESD grade
Specify for IC trays, burn-in sockets and cleanroom fixtures needing controlled surface resistance at high temperature.—1201.589 Shore D
NEATDefault
Unfilled / natural
Pure LCP resin for thin-wall electrical parts, films and compounding base where maximum toughness and lowest dielectric loss matter.—1302.588 Shore D
15 % glass-fiber reinforced
Light reinforcement when higher stiffness is needed but flow into very thin walls must be preserved.—1452.889 Shore D
30 % glass-fiber reinforced
The workhorse connector/SMT grade — best balance of strength, stiffness, HDT and moldability.—1502—
50 % glass-fiber reinforced
Highest-modulus glass grade for structural, near-metal-replacement parts; flow and surface finish degrade.—1501.391 Shore D
40 % glass-fiber reinforced
Choose for maximum stiffness and load-bearing high-temperature brackets and coil bobbins.—1551.690 Shore D
30 % carbon-fiber reinforced
For maximum specific stiffness, low CTE and static-dissipative wafer-handling / semiconductor parts.—1901.291 Shore D

What is Xydar WHT-LED?

Xydar WHT-LED is Xydar in the WHT-LED grade — tiO2-pigmented, low-outgassing compound for LED housings that must hold whiteness through reflow and long blue-light exposure. Xydar WHT-LED has a tensile strength of 110 MPa (16 ksi), stronger than 91% of polymer grades. Elongation at break is 1.5% and the elastic modulus is 14 GPa (2.03 Msi). Xydar WHT-LED has a density of 1.85 g/cm³ (0.0668 lb/in³), heavier than 96% of polymer grades. Its glass-transition temperature is 135°C (275 °F). NEAT is the default condition FabDigit quotes; WHT-LED is available on request or by drawing note.

Advantages

  • Stiff — 14 GPa (2.03 Msi), better than 98% of polymer grades
  • Conducts heat well — 0.5 W/m·K (0.289 BTU/hr·ft·°F), better than 98% of polymer grades
  • High service temperature — 250°C (482 °F), better than 94% of polymer grades
  • Low, predictable mold shrinkage — 0.2%, better than 94% of polymer grades
  • Good corrosion resistance — 92/100, better than 91% of polymer grades

Limitations

  • Limited ductility — 1.5%, worse than 98% of polymer grades
  • Heavy — 1.85 g/cm³ (0.0668 lb/in³), worse than 96% of polymer grades
  • Limited formability — 8/100, worse than 91% of polymer grades
  • High embodied carbon — 10 kg CO₂/kg, worse than 90% of polymer grades
  • Difficult to machine — 30/100, worse than 87% of polymer grades

Xydar WHT-LED properties

Typical room-temperature values for Xydar WHT-LED; 23 are specific to this condition. Other listed values are Xydar reference data and may not represent this condition. Bars are the position among polymer grades.

Physical5

Xydar WHT-LED has a density of 1.85 g/cm³ (0.0668 lb/in³), heavier than 96% of polymer grades. Its glass-transition temperature is 135°C (275 °F).

Density1.85 g/cm³0.07 lb/in³
Melting Temperature (Tm)350°C662 °F
Glass Transition (Tg)135°C275 °F
Water Absorption (24 h)0.03%
Water Absorption (Saturation)0.1%

Mechanical12

Xydar WHT-LED has a tensile strength of 110 MPa (16 ksi), stronger than 91% of polymer grades. Elongation at break is 1.5% and the elastic modulus is 14 GPa (2.03 Msi).

Elastic (Young's) Modulus14 GPa2 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)110 MPa16 ksi
Elongation at Break1.5%
Compressive Strength105 MPa15.2 ksi
Flexural Strength150 MPa21.8 ksi
Flexural Modulus15 GPa2.2 Msi
Shear Strength65 MPa9.4 ksi
Fracture Toughness (K_IC)2.5 MPa·√m2.3 ksi·√in
Izod Impact, Notched60 J/m1.1 ft·lbf/in
Hardness, Shore D91 Shore D
Hardness, Rockwell M85 HRM

Thermal10

Xydar WHT-LED is rated for continuous service to 250°C (482 °F). It conducts heat at 0.5 W/m·K (0.289 BTU/hr·ft·°F), better than 98% of polymer grades. Thermal expansion is 8 µm/m·K (4.44 µin/in·°F).

Thermal Conductivity0.5 W/m·K0.29 BTU/hr·ft·°F
Specific Heat Capacity1,150 J/kg·K0.27 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8 µm/m·K4.4 µin/in·°F
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-100°C-148 °F
Heat Deflection Temp. @ 0.45 MPa320°C608 °F
Heat Deflection Temp. @ 1.8 MPa290°C554 °F
Flammability (UL 94)V-0 @ 0.4 mm
Limiting Oxygen Index50%
Max Service Temperature (short-term)300°C572 °F

Electrical7

Xydar WHT-LED is an electrical insulator with a dielectric strength of 35 kV/mm (889 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength35 kV/mm889 V/mil
Dielectric Constant (1 MHz)3.7
Dissipation Factor (1 MHz)0.005
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)200 V

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 91% of polymer grades. UV resistance is very good.

Corrosion ResistanceExcellent92/100
UV / Weathering ResistanceVery good75/100
Chemical Resistance SummaryEssentially inert to acids, bases, hydrocarbons, chlorinated solvents, fuels, steam and hydrolysis up to high temperature; attacked only by hot concentrated caustic and hot strong oxidizing acids; excellent resistance to lead-free solder and PCB cleaning chemistries.

Sustainability4

Producing a kilogram of Xydar WHT-LED takes about 220 MJ of energy and emits 10 kg of CO₂ — more than 90% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)220 MJ/kg94,583 BTU/lb
Embodied Carbon (primary production)10 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content0%

Manufacturability7

Xydar WHT-LED's machinability is poor (30/100, worse than 87% of polymer grades); weldability poor (15/100); formability not recommended (8/100).

MachinabilityPoor30/100
WeldabilityPoor15/100
Formability (cold)Not recommended8/100
PolishabilityFair40/100
Mold Shrinkage0.2%
Processing Melt Temperature (typ.)380°C716 °F
Mold Temperature (typ.)120°C248 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Xydar WHT-LED

Is Xydar easy to machine?

Machinable from extruded stock with sharp PCD/carbide tooling, high speed and light feed, but the fibrillar skin tends to splinter and glass-filled grades are highly abrasive; avoid sharp internal corners.

Can Xydar be welded?

Ultrasonic and vibration welding give weak joints because of the skin-core morphology and near-zero knit-line strength; laser welding, heat staking with generous bosses or high-temperature adhesives are preferred.

Can Xydar be formed, bent or molded?

Injection mold at 350–400 °C melt with 80–150 °C tools; extremely low melt viscosity fills 0.2 mm walls but demands tight tool venting, minimal clearances to prevent flash, and gate placement that avoids weld lines; dry 3–4 h at 150 °C before molding.

What surface finishes work on Xydar?

Molded surface is a self-skinned, low-friction finish; parts accept laser marking and vacuum metallization or LDS/plating on selected compounds, but paint and adhesive bonding need plasma or chemical pretreatment.

Xydar chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
4-hydroxybenzoic acid (HBA) unitsprimary mesogenic monomer of Type I wholly aromatic polyester50 – 8060
4,4'-biphenol units10 – 2520
terephthalic acid unitsmay be partly replaced by isophthalic acid to tune Tm10 – 2520
glass fiber0 % in unfilled default grade; 15–50 % in reinforced grades0 – 500
mineral filler (talc/mica/wollastonite)used in MG / hybrid grades for isotropic shrinkage0 – 450

Xydar WHT-LED — frequently asked

What is Xydar WHT-LED used for?

Xydar WHT-LED is typically used for surface-mount sockets, lamp/reflector components, chemical process valve parts and aerospace insulators. In short: highest-heat LCP family; type I wholly aromatic resin; reflow-stable thin-wall parts.

What is the tensile strength of Xydar WHT-LED?

Xydar WHT-LED has a typical tensile strength of 110 MPa (16 ksi) — stronger than 91% of polymer grades. Strength varies by condition: see the 11 listed tempers.

Is Xydar WHT-LED easy to machine?

Not especially — machinability is rated poor (30/100, worse than 87% of polymer grades). Machinable from extruded stock with sharp PCD/carbide tooling, high speed and light feed, but the fibrillar skin tends to splinter and glass-filled grades are highly abrasive; avoid sharp internal corners.

Can Xydar WHT-LED be welded?

Not readily — weldability is rated poor (15/100). Ultrasonic and vibration welding give weak joints because of the skin-core morphology and near-zero knit-line strength; laser welding, heat staking with generous bosses or high-temperature adhesives are preferred.

What surface finishes work on Xydar WHT-LED?

Molded surface is a self-skinned, low-friction finish; parts accept laser marking and vacuum metallization or LDS/plating on selected compounds, but paint and adhesive bonding need plasma or chemical pretreatment.

Can Xydar WHT-LED be formed, bent or molded?

Injection mold at 350–400 °C melt with 80–150 °C tools; extremely low melt viscosity fills 0.2 mm walls but demands tight tool venting, minimal clearances to prevent flash, and gate placement that avoids weld lines; dry 3–4 h at 150 °C before molding.

What is the maximum service temperature of Xydar WHT-LED?

Xydar WHT-LED is rated for continuous use to about 250°C (482 °F), and briefly to 300°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Xydar LCP product and processing data sheets — Solvay Specialty Polymers (2022)
  2. Engineered Materials Handbook Vol. 2: Engineering Plastics — Liquid Crystal Polymers — ASM International (1988)
  3. CAMPUS / UL Prospector LCP grade data — CAMPUS Consortium / UL (2023)
  4. ISO 527, ISO 178, ISO 75, UL 94, IEC 60243 test methods — ISO / UL / IEC (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.