FabDigitFabDigit

Sumikasuper vs Xydar

Polymer · grade comparison

Sumikasuper and Xydar are both polymer grades. Sumikasuper is the stronger of the two: tensile strength 160 MPa (23.2 ksi) against 130 MPa (18.9 ksi) for Xydar, about 23% more. In exchange, Xydar is the more ductile: elongation 2.5% versus 2.2% for Sumikasuper. Xydar is lighter (1.4 g/cm³ vs 1.62 g/cm³ for Sumikasuper) and Sumikasuper is stiffer (14 GPa vs 12 GPa). On the shop floor, Xydar machines more easily (good vs fair).

SumikasuperChoose it when strength drives the design.

XydarChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Sumikasuper vs Xydar: properties

SumikasuperXydar

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

14 GPa2 Msi
12 GPa1.7 Msi

Tensile Strength (Ultimate)

160 MPa23.2 ksi
130 MPa18.9 ksi

Elongation at Break

2.2%
2.5%

Compressive Strength

120 MPa17.4 ksi
65 MPa9.4 ksi

Flexural Strength

210 MPa30.5 ksi
135 MPa19.6 ksi

Flexural Modulus

13 GPa1.9 Msi
11 GPa1.6 Msi

Izod Impact, Notched

100 J/m1.9 ft·lbf/in
160 J/m3 ft·lbf/in

Hardness, Rockwell M

90 HRM
75 HRM

Shear Strength

—
50 MPa7.3 ksi

Fracture Toughness (K_IC)

—
2.5 MPa·√m2.3 ksi·√in

Same in both: Poisson's Ratio 0.35 · Hardness, Shore D 88 Shore D

Physical

Density and transition temperatures.

Density

1.62 g/cm³0.06 lb/in³
1.4 g/cm³0.05 lb/in³

Melting Temperature (Tm)

335°C635 °F
350°C662 °F

Glass Transition (Tg)

120°C248 °F
135°C275 °F

Water Absorption (24 h)

0.02%
0.03%

Water Absorption (Saturation)

0.05%
0.1%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.5 W/m·K0.29 BTU/hr·ft·°F
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

1,100 J/kg·K0.26 BTU/lb·°F
1,150 J/kg·K0.27 BTU/lb·°F

Max Service Temperature (continuous)

220°C428 °F
240°C464 °F

Min Service Temperature

-50°C-58 °F
-100°C-148 °F

Heat Deflection Temp. @ 0.45 MPa

290°C554 °F
300°C572 °F

Heat Deflection Temp. @ 1.8 MPa

260°C500 °F
240°C464 °F

Limiting Oxygen Index

40%
42%

Same in both: Thermal Expansion (CTE, 20–100 °C) 8 µm/m·K4.4 µin/in·°F · Max Service Temperature (short-term) 300°C572 °F

Electrical

Conductivity and insulation.

Dielectric Strength

40 kV/mm1,016 V/mil
35 kV/mm889 V/mil

Dielectric Constant (1 MHz)

3.9
3.7

Dissipation Factor (1 MHz)

0.003
0.005

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Volume Resistivity 1×10¹⁵ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 200 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
92 / 100

UV / Weathering Resistance

35 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
55 / 100

Weldability

30 / 100
25 / 100

Mold Shrinkage

0.2%
0.15%

Melt Flow Rate

25 g/10 min
—

Processing Melt Temperature (typ.)

350°C662 °F
380°C716 °F

Mold Temperature (typ.)

110°C230 °F
120°C248 °F

Same in both: Formability (cold) 20 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

160 MJ/kg68,788 BTU/lb
220 MJ/kg94,583 BTU/lb

Embodied Carbon (primary production)

8.5 kg CO₂/kg
10 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
500 L/kg59.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

99 kN·m/kg
93 kN·m/kg

Thermal Diffusivity

0.3 mm²/s
0.1 mm²/s

Thermal Shock Resistance Index

1
0

Same in both: Specific Stiffness (E / density) 8.6 MN·m/kg

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilitySumikasuperXydar
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sumikasuper vs Xydar — frequently asked

Is Sumikasuper stronger than Xydar?

Yes. Sumikasuper has a typical tensile strength of 160 MPa (23.2 ksi) against 130 MPa (18.9 ksi) for Xydar — about 23% more.

Which is cheaper, Sumikasuper or Xydar?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sumikasuper or Xydar?

Xydar. Its machinability rates good (55/100) against fair (45/100) for Sumikasuper; for welding the order is Sumikasuper first (poor, 30/100) then Xydar (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sumikasuper and Xydar side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.