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Xydar MIN (Mineral-filled)

Reinforced grade

ISO LCP

Pick for very high HDT with isotropic shrinkage, smooth surface and low abrasion of hot-runner tooling.

High cost $$$$

Values for the MIN condition

Other Xydar grades and fills

Xydar is listed in 11 conditions; see the grade overview at Xydar.

Compare all 11 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
MINThis page
Mineral-filled
Pick for very high HDT with isotropic shrinkage, smooth surface and low abrasion of hot-runner tooling.—901.590 Shore D
Bearing / wear grade
Use for high-PV bushings, thrust washers and seal faces running hot and dry.—1001.588 Shore D
Glass + mineral hybrid filled
Best choice when the part must survive lead-free reflow with minimal warpage — highest HDT with balanced shrinkage.—1101.492 Shore D
High-reflectance white LED-reflector grade
TiO2-pigmented, low-outgassing compound for LED housings that must hold whiteness through reflow and long blue-light exposure.—1101.591 Shore D
Conductive / ESD grade
Specify for IC trays, burn-in sockets and cleanroom fixtures needing controlled surface resistance at high temperature.—1201.589 Shore D
NEATDefault
Unfilled / natural
Pure LCP resin for thin-wall electrical parts, films and compounding base where maximum toughness and lowest dielectric loss matter.—1302.588 Shore D
15 % glass-fiber reinforced
Light reinforcement when higher stiffness is needed but flow into very thin walls must be preserved.—1452.889 Shore D
30 % glass-fiber reinforced
The workhorse connector/SMT grade — best balance of strength, stiffness, HDT and moldability.—1502—
50 % glass-fiber reinforced
Highest-modulus glass grade for structural, near-metal-replacement parts; flow and surface finish degrade.—1501.391 Shore D
40 % glass-fiber reinforced
Choose for maximum stiffness and load-bearing high-temperature brackets and coil bobbins.—1551.690 Shore D
30 % carbon-fiber reinforced
For maximum specific stiffness, low CTE and static-dissipative wafer-handling / semiconductor parts.—1901.291 Shore D

What is Xydar MIN?

Xydar MIN is Xydar in the MIN grade — pick for very high HDT with isotropic shrinkage, smooth surface and low abrasion of hot-runner tooling. Xydar MIN has a tensile strength of 90 MPa (13.1 ksi), stronger than 87% of polymer grades. Elongation at break is 1.5% and the elastic modulus is 13 GPa (1.89 Msi). Xydar MIN has a density of 1.75 g/cm³ (0.0632 lb/in³), heavier than 95% of polymer grades. Its glass-transition temperature is 135°C (275 °F). NEAT is the default condition FabDigit quotes; MIN is available on request or by drawing note.

Advantages

  • Stiff — 13 GPa (1.89 Msi), better than 98% of polymer grades
  • High service temperature — 260°C (500 °F), better than 97% of polymer grades
  • Low, predictable mold shrinkage — 0.2%, better than 94% of polymer grades
  • Conducts heat well — 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades
  • Good corrosion resistance — 92/100, better than 91% of polymer grades

Limitations

  • Limited ductility — 1.5%, worse than 98% of polymer grades
  • Heavy — 1.75 g/cm³ (0.0632 lb/in³), worse than 95% of polymer grades
  • High embodied carbon — 10 kg CO₂/kg, worse than 90% of polymer grades
  • Limited formability — 10/100, worse than 87% of polymer grades
  • Difficult to machine — 40/100, worse than 82% of polymer grades

Xydar MIN properties

Typical room-temperature values for Xydar MIN; 23 are specific to this condition. Other listed values are Xydar reference data and may not represent this condition. Bars are the position among polymer grades.

Physical5

Xydar MIN has a density of 1.75 g/cm³ (0.0632 lb/in³), heavier than 95% of polymer grades. Its glass-transition temperature is 135°C (275 °F).

Density1.75 g/cm³0.06 lb/in³
Melting Temperature (Tm)350°C662 °F
Glass Transition (Tg)135°C275 °F
Water Absorption (24 h)0.03%
Water Absorption (Saturation)0.1%

Mechanical12

Xydar MIN has a tensile strength of 90 MPa (13.1 ksi), stronger than 87% of polymer grades. Elongation at break is 1.5% and the elastic modulus is 13 GPa (1.89 Msi).

Elastic (Young's) Modulus13 GPa1.9 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)90 MPa13.1 ksi
Elongation at Break1.5%
Compressive Strength85 MPa12.3 ksi
Flexural Strength130 MPa18.9 ksi
Flexural Modulus13 GPa1.9 Msi
Shear Strength55 MPa8 ksi
Fracture Toughness (K_IC)2 MPa·√m1.8 ksi·√in
Izod Impact, Notched60 J/m1.1 ft·lbf/in
Hardness, Shore D90 Shore D
Hardness, Rockwell M82 HRM

Thermal10

Xydar MIN is rated for continuous service to 260°C (500 °F). It conducts heat at 0.4 W/m·K (0.231 BTU/hr·ft·°F), better than 93% of polymer grades. Thermal expansion is 8 µm/m·K (4.44 µin/in·°F).

Thermal Conductivity0.4 W/m·K0.23 BTU/hr·ft·°F
Specific Heat Capacity1,150 J/kg·K0.27 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8 µm/m·K4.4 µin/in·°F
Max Service Temperature (continuous)260°C500 °F
Min Service Temperature-100°C-148 °F
Heat Deflection Temp. @ 0.45 MPa340°C644 °F
Heat Deflection Temp. @ 1.8 MPa310°C590 °F
Flammability (UL 94)V-0 @ 0.4 mm
Limiting Oxygen Index45%
Max Service Temperature (short-term)300°C572 °F

Electrical7

Xydar MIN is an electrical insulator with a dielectric strength of 35 kV/mm (889 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength35 kV/mm889 V/mil
Dielectric Constant (1 MHz)3.7
Dissipation Factor (1 MHz)0.005
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)200 V

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 91% of polymer grades. UV resistance is good.

Corrosion ResistanceExcellent92/100
UV / Weathering ResistanceGood55/100
Chemical Resistance SummaryEssentially inert to acids, bases, hydrocarbons, chlorinated solvents, fuels, steam and hydrolysis up to high temperature; attacked only by hot concentrated caustic and hot strong oxidizing acids; excellent resistance to lead-free solder and PCB cleaning chemistries.

Sustainability4

Producing a kilogram of Xydar MIN takes about 220 MJ of energy and emits 10 kg of CO₂ — more than 90% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)220 MJ/kg94,583 BTU/lb
Embodied Carbon (primary production)10 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content0%

Manufacturability7

Xydar MIN's machinability is fair (40/100, worse than 82% of polymer grades); weldability poor (20/100); formability not recommended (10/100).

MachinabilityFair40/100
WeldabilityPoor20/100
Formability (cold)Not recommended10/100
PolishabilityFair40/100
Mold Shrinkage0.2%
Processing Melt Temperature (typ.)380°C716 °F
Mold Temperature (typ.)120°C248 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Xydar MIN

Is Xydar easy to machine?

Machinable from extruded stock with sharp PCD/carbide tooling, high speed and light feed, but the fibrillar skin tends to splinter and glass-filled grades are highly abrasive; avoid sharp internal corners.

Can Xydar be welded?

Ultrasonic and vibration welding give weak joints because of the skin-core morphology and near-zero knit-line strength; laser welding, heat staking with generous bosses or high-temperature adhesives are preferred.

Can Xydar be formed, bent or molded?

Injection mold at 350–400 °C melt with 80–150 °C tools; extremely low melt viscosity fills 0.2 mm walls but demands tight tool venting, minimal clearances to prevent flash, and gate placement that avoids weld lines; dry 3–4 h at 150 °C before molding.

What surface finishes work on Xydar?

Molded surface is a self-skinned, low-friction finish; parts accept laser marking and vacuum metallization or LDS/plating on selected compounds, but paint and adhesive bonding need plasma or chemical pretreatment.

Xydar chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
4-hydroxybenzoic acid (HBA) unitsprimary mesogenic monomer of Type I wholly aromatic polyester50 – 8060
4,4'-biphenol units10 – 2520
terephthalic acid unitsmay be partly replaced by isophthalic acid to tune Tm10 – 2520
glass fiber0 % in unfilled default grade; 15–50 % in reinforced grades0 – 500
mineral filler (talc/mica/wollastonite)used in MG / hybrid grades for isotropic shrinkage0 – 450

Xydar MIN — frequently asked

What is Xydar MIN used for?

Xydar MIN is typically used for surface-mount sockets, lamp/reflector components, chemical process valve parts and aerospace insulators. In short: highest-heat LCP family; type I wholly aromatic resin; reflow-stable thin-wall parts.

What is the tensile strength of Xydar MIN?

Xydar MIN has a typical tensile strength of 90 MPa (13.1 ksi) — stronger than 87% of polymer grades. Strength varies by condition: see the 11 listed tempers.

Is Xydar MIN easy to machine?

Not especially — machinability is rated fair (40/100, worse than 82% of polymer grades). Machinable from extruded stock with sharp PCD/carbide tooling, high speed and light feed, but the fibrillar skin tends to splinter and glass-filled grades are highly abrasive; avoid sharp internal corners.

Can Xydar MIN be welded?

Not readily — weldability is rated poor (20/100). Ultrasonic and vibration welding give weak joints because of the skin-core morphology and near-zero knit-line strength; laser welding, heat staking with generous bosses or high-temperature adhesives are preferred.

What surface finishes work on Xydar MIN?

Molded surface is a self-skinned, low-friction finish; parts accept laser marking and vacuum metallization or LDS/plating on selected compounds, but paint and adhesive bonding need plasma or chemical pretreatment.

Can Xydar MIN be formed, bent or molded?

Injection mold at 350–400 °C melt with 80–150 °C tools; extremely low melt viscosity fills 0.2 mm walls but demands tight tool venting, minimal clearances to prevent flash, and gate placement that avoids weld lines; dry 3–4 h at 150 °C before molding.

What is the maximum service temperature of Xydar MIN?

Xydar MIN is rated for continuous use to about 260°C (500 °F), and briefly to 300°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Xydar LCP product and processing data sheets — Solvay Specialty Polymers (2022)
  2. Engineered Materials Handbook Vol. 2: Engineering Plastics — Liquid Crystal Polymers — ASM International (1988)
  3. CAMPUS / UL Prospector LCP grade data — CAMPUS Consortium / UL (2023)
  4. ISO 527, ISO 178, ISO 75, UL 94, IEC 60243 test methods — ISO / UL / IEC (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.