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UHMW-PE MD (Metal- and X-ray-detectable)

Additive grade

ASTM D4020 · GB GB/T 20028 · ISO PE-UHMW · also Tivar, UHMWPE

For food and pharma lines where any chipped fragment must be caught by inline metal detectors or X-ray inspection.

Values for the MD condition

Other UHMW-PE grades and fills

UHMW-PE is listed in 7 conditions; see the grade overview at UHMW-PE.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
internally lubricated bearing grade
Choose for unlubricated sliding, star-wheel and chain guides where the lowest coefficient of friction and least noise/stick-slip is wanted.172825062 Shore D
Flame-retardant / low smoke grade
Specified for underground mining chutes, coal bunkers and rail/transit liners that must meet flame-spread and self-extinguishing requirements.182618065 Shore D
MDThis page
Metal- and X-ray-detectable
For food and pharma lines where any chipped fragment must be caught by inline metal detectors or X-ray inspection.182615066 Shore D
regrind / recycled sheet (non-food)
Lowest-cost option for thick sacrificial liners, truck-bed and hopper linings where certification and top-end impact strength are not required.192818064 Shore D
Antistatic / static-dissipative
Use in explosive-dust silos, coal/grain handling and electronics areas where charge build-up on plastic liners must be bled away.203022065 Shore D
Cross-linked (irradiated) medical bearing grade
Radiation cross-linked (often vitamin-E stabilised) UHMWPE for hip/knee bearing surfaces: far lower wear rate, at the cost of ductility and toughness.234522066 Shore D
high-wear / high-load liner grade
Use where abrasive ore or aggregate impact would quickly wear plain UHMW liners and higher surface hardness plus better dimensional stability is needed.—2410068 Shore D

What is UHMW-PE MD?

UHMW-PE MD is UHMW-PE in the MD grade — for food and pharma lines where any chipped fragment must be caught by inline metal detectors or X-ray inspection. UHMW-PE MD has a yield strength of 18 MPa (2.61 ksi) and a tensile strength of 26 MPa (3.77 ksi) — weaker than 82% of polymer grades. Elongation at break is 150% and the elastic modulus is 0.95 GPa (0.138 Msi). UHMW-PE MD has a density of 1.1 g/cm³ (0.0397 lb/in³), lighter than 66% of polymer grades. Its glass-transition temperature is -120°C (-184 °F).

Advantages

  • Conducts heat well — 0.45 W/m·K (0.26 BTU/hr·ft·°F), better than 97% of polymer grades
  • Low moisture uptake — 0.01%, better than 97% of polymer grades
  • Low embodied carbon — 3.2 kg CO₂/kg, better than 81% of polymer grades

Limitations

  • High mold shrinkage — 3%, worse than 97% of polymer grades
  • Hard to polish — 25/100, worse than 90% of polymer grades
  • Difficult to weld — 5/100, worse than 89% of polymer grades
  • Low strength — 18 MPa (2.61 ksi), worse than 82% of polymer grades

UHMW-PE MD properties

Typical room-temperature values for UHMW-PE MD; 24 are specific to this condition. Other listed values are UHMW-PE reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

UHMW-PE MD has a density of 1.1 g/cm³ (0.0397 lb/in³), lighter than 66% of polymer grades. Its glass-transition temperature is -120°C (-184 °F).

Density1.1 g/cm³0.04 lb/in³
Melting Temperature (Tm)135°C275 °F
Glass Transition (Tg)-120°C-184 °F
Water Absorption (24 h)0.01%
Water Absorption (Saturation)0.01%
Refractive Index1.51

Mechanical15

UHMW-PE MD has a yield strength of 18 MPa (2.61 ksi) and a tensile strength of 26 MPa (3.77 ksi) — weaker than 82% of polymer grades. Elongation at break is 150% and the elastic modulus is 0.95 GPa (0.138 Msi).

Elastic (Young's) Modulus0.95 GPa0.14 Msi
Shear Modulus0.25 GPa0.04 Msi
Poisson's Ratio0.46
Tensile Strength (Ultimate)26 MPa3.8 ksi
Yield Strength (0.2% offset)18 MPa2.6 ksi
Elongation at Break150%
Compressive Strength21 MPa3 ksi
Compressive Modulus0.6 GPa0.09 Msi
Flexural Strength25 MPa3.6 ksi
Flexural Modulus1 GPa0.15 Msi
Shear Strength17 MPa2.5 ksi
Fracture Toughness (K_IC)2.2 MPa·√m2 ksi·√in
Izod Impact, Notched400 J/m7.5 ft·lbf/in
Hardness, Shore D66 Shore D
Hardness, Rockwell R58 HRR

Thermal11

UHMW-PE MD is rated for continuous service to 80°C (176 °F). It conducts heat at 0.45 W/m·K (0.26 BTU/hr·ft·°F), better than 97% of polymer grades. Thermal expansion is 200 µm/m·K (111.1 µin/in·°F).

Thermal Conductivity0.45 W/m·K0.26 BTU/hr·ft·°F
Specific Heat Capacity1,840 J/kg·K0.44 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)200 µm/m·K111 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-200°C-328 °F
Heat Deflection Temp. @ 0.45 MPa80°C176 °F
Heat Deflection Temp. @ 1.8 MPa46°C115 °F
Vicat Softening Point (B50)79°C174 °F
Flammability (UL 94)HB (burns slowly, drips); no self-extinguishing rating unless flame-retardant grade
Limiting Oxygen Index18%
Max Service Temperature (short-term)110°C230 °F

Electrical7

UHMW-PE MD is an electrical insulator with a dielectric strength of 30 kV/mm (762 V/mil) and a resistivity of 1×10¹¹ Ω·m.

Electrical Resistivity1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
Dielectric Strength30 kV/mm762 V/mil
Dielectric Constant (1 MHz)2.3
Dissipation Factor (1 MHz)3×10⁻⁴
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁴ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is poor.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryExcellent against water, brine, acids, alkalis, salts, alcohols and most aqueous media; resists stress cracking. Swells slightly in aromatic/chlorinated hydrocarbons and hot oils above ~60 °C; attacked by strong oxidisers (fuming nitric, chromic acid) and degraded by prolonged UV unless carbon-black stabilised.

Sustainability4

Producing a kilogram of UHMW-PE MD takes about 85 MJ of energy and emits 3.2 kg of CO₂ — less than 79% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)85 MJ/kg36,543 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water100 L/kg12 gal/lb
Typical Recycled Content0%

Manufacturability6

UHMW-PE MD's machinability is good (65/100, better than 66% of polymer grades); weldability not recommended (5/100); formability poor (20/100).

MachinabilityGood65/100
WeldabilityNot recommended5/100
Formability (cold)Poor20/100
PolishabilityPoor25/100
Mold Shrinkage3%
Processing Melt Temperature (typ.)200°C392 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with UHMW-PE MD

Is UHMW-PE easy to machine?

Machines fast with sharp positive-rake tools, high rake/large clearance, high feed and no coolant needed (air blast preferred); expect springback, gummy stringy chips and dimensional relaxation — rough, rest, then finish.

Can UHMW-PE be welded?

Effectively unweldable by conventional fusion because the melt does not flow; joints are made by mechanical fastening (with clearance for expansion), hot-plate/friction sintering, or specialist UHMW welding rod for surface repair; adhesive bonding requires corona/plasma or flame surface treatment.

Can UHMW-PE be formed, bent or molded?

Made as compression-moulded sheet or ram-extruded rod/profile at 180–220 °C rather than injection moulded; flat sheet can be line-bent or press-formed after through-heating to ~140 °C, and skived thin liner is a standard product form.

What surface finishes work on UHMW-PE?

No paint, plating or anodising will adhere without surface activation; leave as-machined or flame/plasma treat for printing and adhesives — surface stays waxy and cannot be polished to gloss.

UHMW-PE chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
calcium stearate / antioxidantprocessing/stabiliser package; implant grades are additive-free per ASTM F6480 – 0.30.05
carbon blackUV and ESD/conductive variants only (2 % UV grade, up to ~15 % conductive)≈ 22
mineral oilOil Filled bearing grade only≈ 55
ceramic / mineral fillerCeramic Filled high-wear grade only≈ 1515
ethylene (–CH2CH2– repeat unit)linear homopolymer, viscosity-average molecular weight 3.1–10.5 million g/mol per ASTM D4020 / ISO 11542balance—

UHMW-PE MD — frequently asked

What is UHMW-PE MD used for?

UHMW-PE MD is typically used for chute and hopper liners, conveyor wear strips, conveyor guide rails and curves, food-contact wear parts (FDA grade), truck bed and dump body liners and star wheels and idler sprockets. In short: maximum wear resistance.

What is the yield strength of UHMW-PE MD?

UHMW-PE MD has a typical yield strength of 18 MPa (2.61 ksi) and a tensile strength of 26 MPa (3.77 ksi) — weaker than 82% of polymer grades. Strength varies by condition: see the 7 listed tempers.

Is UHMW-PE MD easy to machine?

Reasonably — machinability is rated good (65/100, better than 66% of polymer grades). Machines fast with sharp positive-rake tools, high rake/large clearance, high feed and no coolant needed (air blast preferred); expect springback, gummy stringy chips and dimensional relaxation — rough, rest, then finish.

Can UHMW-PE MD be welded?

Not readily — weldability is rated not recommended (5/100). Effectively unweldable by conventional fusion because the melt does not flow; joints are made by mechanical fastening (with clearance for expansion), hot-plate/friction sintering, or specialist UHMW welding rod for surface repair; adhesive bonding requires corona/plasma or flame surface treatment.

What surface finishes work on UHMW-PE MD?

No paint, plating or anodising will adhere without surface activation; leave as-machined or flame/plasma treat for printing and adhesives — surface stays waxy and cannot be polished to gloss.

Can UHMW-PE MD be formed, bent or molded?

Made as compression-moulded sheet or ram-extruded rod/profile at 180–220 °C rather than injection moulded; flat sheet can be line-bent or press-formed after through-heating to ~140 °C, and skived thin liner is a standard product form.

What is the maximum service temperature of UHMW-PE MD?

UHMW-PE MD is rated for continuous use to about 80°C (176 °F), and briefly to 110°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in UHMW-PE MD?

Yes — UHMW-PE MD is available for CNC machining, sheet metal and injection molding with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM D4020 — Standard Specification for Ultra-High-Molecular-Weight Polyethylene Molding and Extrusion Materials — ASTM International (2018)
  2. ISO 11542-1/-2 — Plastics: Ultra-high-molecular-weight polyethylene (PE-UHMW) moulding and extrusion materials — ISO (2001)
  3. ASTM F648 — Ultra-High-Molecular-Weight Polyethylene Powder and Fabricated Form for Surgical Implants — ASTM International (2021)
  4. TIVAR 1000 / TIVAR UV / TIVAR ESd / TIVAR Oil Filled product data — Mitsubishi Chemical Advanced Materials (Quadrant) (2023)
  5. Polystone M / Polystone M Slide UHMW-PE sheet data — Röchling Industrial (2023)
  6. GUR UHMW-PE resin product brochure (GUR 1020/1050/4120) — Celanese (2022)
  7. Engineered Materials Handbook, Vol. 2 — Engineering Plastics — ASM International (1988)
  8. CAMPUS plastics datasheets — PE-UHMW — CWFG / CAMPUS consortium (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.