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EPE vs UHMW-PE

Polymer · grade comparison

EPE and UHMW-PE are both polymer grades. UHMW-PE is the stronger of the two: tensile strength 40 MPa (5.8 ksi) against 0.25 MPa (0.0363 ksi) for EPE, about 160 times as much. UHMW-PE is the more ductile: elongation 350% versus 90% for EPE. EPE is lighter (0.03 g/cm³ vs 0.94 g/cm³ for UHMW-PE) and UHMW-PE is stiffer (0.72 GPa vs 0 GPa). On the shop floor, EPE machines more easily (excellent vs very good) and EPE welds better (very good vs poor).

EPEChoose it when weight is the constraint, or when the part is machined in volume.

UHMW-PEChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EPE vs UHMW-PE: properties

EPEUHMW-PE

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa2.9×10⁻⁴ Msi
0.72 GPa0.1 Msi

Poisson's Ratio

0.2
0.46

Tensile Strength (Ultimate)

0.25 MPa0.04 ksi
40 MPa5.8 ksi

Elongation at Break

90%
350%

Compressive Strength

0.05 MPa0.01 ksi
20 MPa2.9 ksi

Compressive Modulus

0 GPa2.18×10⁻⁴ Msi
0.6 GPa0.09 Msi

Tear Strength

0.6 kN/m3.4 lbf/in
—

Compression Set (22 h, 70 °C)

20%
—

Shear Modulus

—
0.25 GPa0.04 Msi

Yield Strength (0.2% offset)

—
21 MPa3 ksi

Flexural Strength

—
25 MPa3.6 ksi

Flexural Modulus

—
0.75 GPa0.11 Msi

Shear Strength

—
22 MPa3.2 ksi

Fracture Toughness (K_IC)

—
3.5 MPa·√m3.2 ksi·√in

Izod Impact, Notched

—
1,300 J/m24.3 ft·lbf/in

Hardness, Shore D

—
64 Shore D

Hardness, Rockwell R

—
50 HRR

Physical

Density and transition temperatures.

Density

0.03 g/cm³9.03×10⁻⁴ lb/in³
0.94 g/cm³0.03 lb/in³

Melting Temperature (Tm)

110°C230 °F
135°C275 °F

Glass Transition (Tg)

-110°C-166 °F
-120°C-184 °F

Water Absorption (24 h)

0.5%
0.01%

Water Absorption (Saturation)

—
0.01%

Refractive Index

—
1.51

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.41 W/m·K0.24 BTU/hr·ft·°F

Specific Heat Capacity

2,300 J/kg·K0.55 BTU/lb·°F
1,840 J/kg·K0.44 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
200 µm/m·K111 µin/in·°F

Max Service Temperature (continuous)

75°C167 °F
80°C176 °F

Min Service Temperature

-50°C-58 °F
-200°C-328 °F

Limiting Oxygen Index

18%
17%

Max Service Temperature (short-term)

90°C194 °F
110°C230 °F

Heat Deflection Temp. @ 0.45 MPa

—
80°C176 °F

Heat Deflection Temp. @ 1.8 MPa

—
44°C111 °F

Vicat Softening Point (B50)

—
80°C176 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

2.5 kV/mm63.5 V/mil
30 kV/mm762 V/mil

Dielectric Constant (1 MHz)

1.06
2.3

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁵ Ω·cm

Surface Resistivity

1×10¹³ Ω
1×10¹⁴ Ω

Comparative Tracking Index (CTI)

—
600 V

Same in both: Dissipation Factor (1 MHz) 3×10⁻⁴

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

25 / 100
30 / 100

Same in both: Corrosion Resistance 90 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
75 / 100

Weldability

70 / 100
15 / 100

Formability (cold)

90 / 100
55 / 100

Melt Flow Rate

2 g/10 min
—

Processing Melt Temperature (typ.)

160°C320 °F
200°C392 °F

Polishability

—
25 / 100

Mold Shrinkage

—
3%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

90 MJ/kg38,693 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

2.8 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

90 L/kg10.8 gal/lb
100 L/kg12 gal/lb

Typical Recycled Content

10%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

10 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

0.1 MN·m/kg
0.8 MN·m/kg

Thermal Diffusivity

0.7 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleUHMW-PE

Manufacturing and finishing

CapabilityEPEUHMW-PE
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—FDA
Relative cost$$ Standard$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
UV Coating—Yes

EPE vs UHMW-PE — frequently asked

Is UHMW-PE stronger than EPE?

Yes. UHMW-PE has a typical tensile strength of 40 MPa (5.8 ksi) against 0.25 MPa (0.0363 ksi) for EPE — about 160 times as much.

Which is cheaper, EPE or UHMW-PE?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, EPE or UHMW-PE?

EPE. Its machinability rates excellent (85/100) against very good (75/100) for UHMW-PE; for welding the order is EPE first (very good, 70/100) then UHMW-PE (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPE and UHMW-PE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.