EPE vs UHMW-PE
Polymer · grade comparison
EPE and UHMW-PE are both polymer grades. UHMW-PE is the stronger of the two: tensile strength 40 MPa (5.8 ksi) against 0.25 MPa (0.0363 ksi) for EPE, about 160 times as much. UHMW-PE is the more ductile: elongation 350% versus 90% for EPE. EPE is lighter (0.03 g/cm³ vs 0.94 g/cm³ for UHMW-PE) and UHMW-PE is stiffer (0.72 GPa vs 0 GPa). On the shop floor, EPE machines more easily (excellent vs very good) and EPE welds better (very good vs poor).
EPEChoose it when weight is the constraint, or when the part is machined in volume.
UHMW-PEChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.
EPE vs UHMW-PE: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all polymer grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Elongation at Break
Compressive Strength
Compressive Modulus
Tear Strength
Compression Set (22 h, 70 °C)
Shear Modulus
Yield Strength (0.2% offset)
Flexural Strength
Flexural Modulus
Shear Strength
Fracture Toughness (K_IC)
Izod Impact, Notched
Hardness, Shore D
Hardness, Rockwell R
Physical
Density and transition temperatures.
Density
Melting Temperature (Tm)
Glass Transition (Tg)
Water Absorption (24 h)
Water Absorption (Saturation)
Refractive Index
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Limiting Oxygen Index
Max Service Temperature (short-term)
Heat Deflection Temp. @ 0.45 MPa
Heat Deflection Temp. @ 1.8 MPa
Vicat Softening Point (B50)
Electrical
Conductivity and insulation.
Electrical Resistivity
Dielectric Strength
Dielectric Constant (1 MHz)
Volume Resistivity
Surface Resistivity
Comparative Tracking Index (CTI)
Same in both: Dissipation Factor (1 MHz) 3×10⁻⁴
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
UV / Weathering Resistance
Same in both: Corrosion Resistance 90 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Weldability
Formability (cold)
Melt Flow Rate
Processing Melt Temperature (typ.)
Polishability
Mold Shrinkage
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Thermal Diffusivity
Same in both: Thermal Shock Resistance Index 0
Strength versus weight
Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | EPE | UHMW-PE |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Injection molding | — | Yes |
| Default condition | — | FDA |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | — | 0.5 mm |
| Best machined surface | — | Ra 0.8 µm |
| Chrome Plating (Plastic) | — | Yes |
| EMI Shielding Coating | — | Yes |
| Painting | — | Yes |
| Soft Touch Coating | — | Yes |
| Spray Painting | — | Yes |
| UV Coating | — | Yes |
EPE vs UHMW-PE — frequently asked
Is UHMW-PE stronger than EPE?
Yes. UHMW-PE has a typical tensile strength of 40 MPa (5.8 ksi) against 0.25 MPa (0.0363 ksi) for EPE — about 160 times as much.
Which is cheaper, EPE or UHMW-PE?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, EPE or UHMW-PE?
EPE. Its machinability rates excellent (85/100) against very good (75/100) for UHMW-PE; for welding the order is EPE first (very good, 70/100) then UHMW-PE (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in EPE and UHMW-PE side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
