FabDigit

TPU · reinforced grade

TPU-GF20

Properties of the GF20 condition, compared with the other TPU grades.

Use where a semi-rigid, dimensionally stable structural part with TPU toughness is needed (housings, wheel hubs, sports hardware).

What is TPU-GF20?

TPU-GF20 is TPU in the GF20 grade — use where a semi-rigid, dimensionally stable structural part with TPU toughness is needed (housings, wheel hubs, sports hardware). TPU-GF20 has a tensile strength of 45 MPa (6.53 ksi), weaker than 52% of polymer grades. Elongation at break is 25% and the elastic modulus is 2 GPa (0.29 Msi). TPU-GF20 has a density of 1.35 g/cm³ (0.0488 lb/in³), heavier than 74% of polymer grades. Its glass-transition temperature is -40°C (-40 °F). Shore A 85 is the default condition FabDigit quotes; GF20 is available on request or by drawing note.

Advantages

  • Forms and bends easily — 90/100, better than 92% of polymer grades
  • Readily welded — 85/100, better than 88% of polymer grades
  • Low, predictable mold shrinkage — 0.4%, better than 82% of polymer grades

Limitations

  • Difficult to machine — 35/100, worse than 84% of polymer grades
  • Absorbs moisture — dry before molding — 0.8%, worse than 80% of polymer grades

TPU-GF20 properties

Typical room-temperature values for TPU-GF20 — 10 properties are specific to this condition; the rest are grade-level values shared by every TPU grade. Each bar shows where the value sits among the polymer grades in FabDigit's library — further right is higher.

Physical6

TPU-GF20 has a density of 1.35 g/cm³ (0.0488 lb/in³), heavier than 74% of polymer grades. Its glass-transition temperature is -40°C (-40 °F).

Density1.35 g/cm³0.05 lb/in³
Melting Temperature (Tm)185°C365 °F
Glass Transition (Tg)-40°C-40 °F
Water Absorption (24 h)0.8%
Water Absorption (Saturation)1.8%
Refractive Index1.51

Mechanical8

TPU-GF20 has a tensile strength of 45 MPa (6.53 ksi), weaker than 52% of polymer grades. Elongation at break is 25% and the elastic modulus is 2 GPa (0.29 Msi).

Elastic (Young's) Modulus2 GPa0.29 Msi
Poisson's Ratio0.48
Tensile Strength (Ultimate)45 MPa6.5 ksi
Elongation at Break25%
Hardness, Shore A85 Shore A
Hardness, Shore D70 Shore D
Tear Strength70 kN/m400 lbf/in
Compression Set (22 h, 70 °C)35%

Thermal9

TPU-GF20 is rated for continuous service to 80°C (176 °F). It conducts heat at 0.2 W/m·K (0.116 BTU/hr·ft·°F), worse than 56% of polymer grades. Thermal expansion is 60 µm/m·K (33.3 µin/in·°F).

Thermal Conductivity0.2 W/m·K0.12 BTU/hr·ft·°F
Specific Heat Capacity1,700 J/kg·K0.41 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)60 µm/m·K33.3 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-40°C-40 °F
Vicat Softening Point (B50)72°C162 °F
Flammability (UL 94)HB (standard non-FR grades, 1.5–3.0 mm)
Limiting Oxygen Index22%
Max Service Temperature (short-term)120°C248 °F

Electrical7

TPU-GF20 is an electrical insulator with a dielectric strength of 25 kV/mm (635 V/mil) and a resistivity of 1×10⁹ Ω·m.

Electrical Resistivity1×10⁹ Ω·m3.94×10¹⁶ µΩ·in
Dielectric Strength25 kV/mm635 V/mil
Dielectric Constant (1 MHz)5
Dissipation Factor (1 MHz)0.05
Volume Resistivity1×10¹¹ Ω·cm
Surface Resistivity1×10¹² Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (78/100), worse than 64% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good78/100
UV / Weathering ResistanceFair40/100
Chemical Resistance SummaryGood against mineral oils, greases, fuels and aliphatic solvents; polyester grades excel in oil/abrasion but hydrolyse above ~50 °C in humid service, polyether grades resist hydrolysis, microbes and low temperature. Attacked by strong acids/alkalis, ketones, esters, THF, DMF and chlorinated solvents; swells in hot polar solvents.

Sustainability4

Producing a kilogram of TPU-GF20 takes about 105 MJ of energy and emits 5.2 kg of CO₂ — more than 54% of polymer grades. Typical recycled content is 2%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)5.2 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content2%

Manufacturability8

TPU-GF20's machinability is fair (35/100, worse than 84% of polymer grades); weldability excellent (85/100); formability excellent (90/100).

MachinabilityFair35/100
WeldabilityExcellent85/100
Formability (cold)Excellent90/100
PolishabilityFair40/100
Mold Shrinkage0.4%
Melt Flow Rate25 g/10 min
Processing Melt Temperature (typ.)210°C410 °F
Mold Temperature (typ.)30°C86 °F

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other TPU grades and fills

TPU is also supplied in 13 other conditions. The full side-by-side table is on the TPU overview.

Working with TPU-GF20

Is TPU easy to machine?

Machinable but gummy — use very sharp single-flute or polished carbide tools, high speed with low feed, air blast or chilling; harder D-grades cut far better than soft A-grades.

Can TPU be welded?

Readily joined by hot-air, hot-plate, ultrasonic, RF/high-frequency and laser welding; also solvent bondable with THF/DMF and cyanoacrylate/PU adhesives.

Can TPU be formed, bent or molded?

Dry pellets 2–4 h at 80–110 °C to <0.02 % moisture, melt 195–235 °C, mould 20–50 °C, generous gates and slow-then-fast fill; extrudes and thermoforms well, shrinkage 0.5–1.8 %.

What surface finishes work on TPU?

Takes flexible PU paints and pad/screen printing after flame or plasma pretreatment; not platable or polishable in the metal sense — surface texture is set by mould or print parameters.

TPU chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
MDI (4,4'-diphenylmethane diisocyanate) aromatic; HDI/H12MDI in aliphatic grades20 – 4530
1,4-butanediol chain extender4 – 128
processing aids / waxes / antioxidants0.2 – 20.8
glass fiberreinforced grades only0 – 300
flame retardant (halogen-free phosphorusFR V-0 grades only0 – 200
polyol soft segment (polyester adipate odefines ester vs ether family≥ 45 (balance)

TPU-GF20 — frequently asked

What is TPU-GF20 used for?

TPU-GF20 is typically used for caster and skate wheels, hydraulic and pneumatic seals, drive and timing belts, cable jacketing and strain reliefs, protective phone and device cases and inflatable boat fabrics. In short: tough flexible elastic.

What is the tensile strength of TPU-GF20?

TPU-GF20 has a typical tensile strength of 45 MPa (6.53 ksi) — weaker than 52% of polymer grades. Strength varies by condition: see the 14 listed tempers.

Is TPU-GF20 easy to machine?

Not especially — machinability is rated fair (35/100, worse than 84% of polymer grades). Machinable but gummy — use very sharp single-flute or polished carbide tools, high speed with low feed, air blast or chilling; harder D-grades cut far better than soft A-grades.

Can TPU-GF20 be welded?

Yes — weldability is rated excellent (85/100). Readily joined by hot-air, hot-plate, ultrasonic, RF/high-frequency and laser welding; also solvent bondable with THF/DMF and cyanoacrylate/PU adhesives.

What surface finishes work on TPU-GF20?

Takes flexible PU paints and pad/screen printing after flame or plasma pretreatment; not platable or polishable in the metal sense — surface texture is set by mould or print parameters.

Can TPU-GF20 be formed, bent or molded?

Dry pellets 2–4 h at 80–110 °C to <0.02 % moisture, melt 195–235 °C, mould 20–50 °C, generous gates and slow-then-fast fill; extrudes and thermoforms well, shrinkage 0.5–1.8 %.

What is the maximum service temperature of TPU-GF20?

TPU-GF20 is rated for continuous use to about 80°C (176 °F), and briefly to 120°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in TPU-GF20?

Yes — TPU-GF20 is available for CNC machining, sheet metal, injection molding and 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Elastollan Material Properties (TPU) brochureBASF Polyurethanes (2023)
  2. Pellethane TPU product selection guideLubrizol Engineered Polymers (2022)
  3. Texin / Desmopan TPU datasheetsCovestro (2023)
  4. CAMPUS plastics database — TPU (ISO 10350 datasheets)CAMPUS Consortium (2024)
  5. ISO 868 / ISO 37 / ISO 34-1 / ISO 815 elastomer test methodsISO (2019)
  6. Engineered Materials Handbook Vol. 2: Engineering PlasticsASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.