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TPU Formlabs TPU 90A vs TPU GF20

Polymer · TPU grade comparison

Formlabs TPU 90A Powder and TPU GF20 are two grades of the same polymer grade, TPU: Formlabs TPU 90A versus GF20 (20 % glass-fibre reinforced TPU). The chemistry is identical, so every difference below comes from the condition. TPU GF20 is the stronger of the two: tensile strength 45 MPa (6.53 ksi) against 8.7 MPa (1.26 ksi) for Formlabs TPU 90A Powder, about 5.2 times as much. In exchange, Formlabs TPU 90A Powder is the more ductile: elongation 310% versus 25% for TPU GF20. Formlabs TPU 90A Powder is lighter (1.14 g/cm³ vs 1.35 g/cm³ for TPU GF20).

Formlabs TPU 90A PowderChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

TPU GF20Choose it when strength drives the design.

Formlabs TPU 90A Powder vs TPU GF20: properties

Formlabs TPU 90A PowderTPU GF20

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

8.7 MPa1.3 ksi
45 MPa6.5 ksi

Elongation at Break

310%
25%

Tear Strength

66 kN/m377 lbf/in
70 kN/m400 lbf/in

Compression Set (22 h, 70 °C)

20.5%
35%

Hardness, Shore A

90 Shore A
85 Shore A

Elastic (Young's) Modulus

—
2 GPa0.29 Msi

Poisson's Ratio

—
0.48

Hardness, Shore D

—
70 Shore D

Physical

Density and transition temperatures.

Water absorption (manufacturer test)

0.89%
0.8%

Density

1.14 g/cm³0.04 lb/in³
1.35 g/cm³0.05 lb/in³

Melting Temperature (Tm)

—
185°C365 °F

Glass Transition (Tg)

—
-40°C-40 °F

Water Absorption (Saturation)

—
1.8%

Refractive Index

—
1.51

Thermal

How each material carries heat and how hot it can run.

Vicat Softening Point (B50)

94.3°C202 °F
72°C162 °F

Thermal Conductivity

—
0.2 W/m·K0.12 BTU/hr·ft·°F

Specific Heat Capacity

—
1,700 J/kg·K0.41 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

—
60 µm/m·K33.3 µin/in·°F

Max Service Temperature (continuous)

—
80°C176 °F

Min Service Temperature

—
-40°C-40 °F

Limiting Oxygen Index

—
22%

Max Service Temperature (short-term)

—
120°C248 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

—
1×10⁹ Ω·m3.94×10¹⁶ µΩ·in

Dielectric Strength

—
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

—
5

Dissipation Factor (1 MHz)

—
0.05

Volume Resistivity

—
1×10¹¹ Ω·cm

Surface Resistivity

—
1×10¹² Ω

Comparative Tracking Index (CTI)

—
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

—
78 / 100

UV / Weathering Resistance

—
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Powder Moisture Content

0.19%
—

Machinability

—
35 / 100

Weldability

—
85 / 100

Formability (cold)

—
90 / 100

Polishability

—
40 / 100

Mold Shrinkage

—
0.4%

Melt Flow Rate

—
25 g/10 min

Processing Melt Temperature (typ.)

—
210°C410 °F

Mold Temperature (typ.)

—
30°C86 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

—
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

—
5.2 kg CO₂/kg

Embodied Water

—
250 L/kg30 gal/lb

Typical Recycled Content

—
2%

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleTPU

Formlabs TPU 90A Powder vs TPU GF20 — frequently asked

Is TPU GF20 stronger than Formlabs TPU 90A Powder?

Yes. TPU GF20 has a typical tensile strength of 45 MPa (6.53 ksi) against 8.7 MPa (1.26 ksi) for Formlabs TPU 90A Powder — about 5.2 times as much.

Which grade does FabDigit quote by default, Formlabs TPU 90A or GF20?

Shore A 85 is the default TPU condition in the FabDigit quote flow (neither Formlabs TPU 90A nor GF20). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Formlabs TPU 90A Powder over TPU GF20?

Pick Formlabs TPU 90A Powder when the part is bent, formed or impact-loaded, or when weight is the constraint. Pick TPU GF20 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Formlabs TPU 90A Powder and TPU GF20 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.