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Agilus vs TPU

Polymer · grade comparison

Agilus and TPU are both polymer grades, both elastomer plastic. TPU is the stronger of the two: tensile strength 40 MPa (5.8 ksi) against 3 MPa (0.406 ksi) for Agilus, about 14 times as much. TPU is the more ductile: elongation 550% versus 245% for Agilus. TPU is stiffer (0.03 GPa vs 0 GPa) and TPU runs hotter in service (80°C vs 50°C continuous). On the shop floor, TPU machines more easily (poor vs not recommended) and TPU sits in a lower cost tier (standard, $$) than Agilus (specialty, $$$$$).

TPUChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Agilus vs TPU: properties

AgilusTPU

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa2.18×10⁻⁴ Msi
0.03 GPa0 Msi

Tensile Strength (Ultimate)

3 MPa0.41 ksi
40 MPa5.8 ksi

Elongation at Break

245%
550%

Hardness, Shore A

32 Shore A
85 Shore A

Tear Strength

5 kN/m30.8 lbf/in
70 kN/m400 lbf/in

Compression Set (22 h, 70 °C)

7%
35%

Hardness, Shore D

—
33 Shore D

Same in both: Poisson's Ratio 0.48

Physical

Density and transition temperatures.

Density

1.15 g/cm³0.04 lb/in³
1.18 g/cm³0.04 lb/in³

Water Absorption (24 h)

1.5%
0.8%

Melting Temperature (Tm)

—
185°C365 °F

Glass Transition (Tg)

—
-40°C-40 °F

Water Absorption (Saturation)

—
1.8%

Refractive Index

—
1.51

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,600 J/kg·K0.38 BTU/lb·°F
1,700 J/kg·K0.41 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

200 µm/m·K111 µin/in·°F
170 µm/m·K94.4 µin/in·°F

Max Service Temperature (continuous)

50°C122 °F
80°C176 °F

Min Service Temperature

-10°C14 °F
-40°C-40 °F

Vicat Softening Point (B50)

—
72°C162 °F

Limiting Oxygen Index

—
22%

Max Service Temperature (short-term)

—
120°C248 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

—
1×10⁹ Ω·m3.94×10¹⁶ µΩ·in

Dielectric Strength

—
25 kV/mm635 V/mil

Dielectric Constant (1 MHz)

—
5

Dissipation Factor (1 MHz)

—
0.05

Volume Resistivity

—
1×10¹¹ Ω·cm

Surface Resistivity

—
1×10¹² Ω

Comparative Tracking Index (CTI)

—
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

20 / 100
40 / 100

Corrosion Resistance

—
78 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

12 / 100
25 / 100

Polishability

25 / 100
40 / 100

Weldability

—
85 / 100

Formability (cold)

—
90 / 100

Mold Shrinkage

—
1.2%

Melt Flow Rate

—
25 g/10 min

Processing Melt Temperature (typ.)

—
210°C410 °F

Mold Temperature (typ.)

—
30°C86 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

120 MJ/kg51,591 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
5.2 kg CO₂/kg

Typical Recycled Content

0%
2%

Embodied Water

—
250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

2 kN·m/kg
34 kN·m/kg

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 2

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleTPUAgilus

Manufacturing and finishing

CapabilityAgilusTPU
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default conditionStandardShore A 85
Relative cost$$$$$ Specialty$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
Spray Painting—Yes

Both are offered for 3D printing. They share 10 finishes: Conductive Coating, Dyeing (Nylon), EMI Shielding Coating, Painting, Primer Coating, Soft Touch Coating, Tinted Coating, UV Coating, Vacuum Metallization, Waterproof Coating.

Agilus vs TPU — frequently asked

Is TPU stronger than Agilus?

Yes. TPU has a typical tensile strength of 40 MPa (5.8 ksi) against 3 MPa (0.406 ksi) for Agilus — about 14 times as much.

Which is cheaper, Agilus or TPU?

TPU is the lower-cost material: it sits in the standard tier ($$) while Agilus is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Agilus or TPU?

TPU. Its machinability rates poor (25/100) against not recommended (12/100) for Agilus.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Agilus and TPU side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.