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Titanium Ti-6Al-4V (AM, F2924) EB-AB

Print state

UNS R56400 · ASTM F2924

EB-AB = electron-beam PBF as-built

Pick for EBM/EB-PBF parts (large Ti implants, lattices): built structure is already annealed-like, so ductility is good without post-HT, but surface roughness is higher.

High cost $$$$

Values for the EB-AB condition

Other Ti-6Al-4V (AM, F2924) tempers and conditions

Ti-6Al-4V (AM, F2924) is listed in 6 conditions; see the grade overview at Ti-6Al-4V (AM, F2924).

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Hot isostatic pressed
Standard for flight- and implant-critical parts: closes gas porosity and lack-of-fusion, maximising ductility, toughness and fatigue life.8809701632 HRC7 W/m·K
EB-ABThis page
Electron-beam PBF as-built
Pick for EBM/EB-PBF parts (large Ti implants, lattices): built structure is already annealed-like, so ductility is good without post-HT, but surface roughness is higher.9009901433 HRC—
Annealed
Choose for wrought-annealed-equivalent properties and better ductility/anisotropy balance when HIP is not required.9201,0101433 HRC7 W/m·K
SRDefault
Stress relieved
Default commercial condition: removes build residual stress before plate removal while keeping high strength; use where static strength dominates.1,0401,1501136 HRC—
Solution treated and aged
Use when maximum strength in thin sections is needed and reduced ductility/toughness is acceptable.1,0901,1801038 HRC—
As built (as printed)
Pick only for non-critical or prototype parts: highest strength but high residual stress, α' martensitic structure, low ductility and poor fatigue life.1,1201,250741 HRC7 W/m·K

What is Ti-6Al-4V (AM, F2924) EB-AB?

Ti-6Al-4V (AM, F2924) EB-AB is Ti-6Al-4V (AM, F2924) in the EB-AB condition — pick for EBM/EB-PBF parts (large Ti implants, lattices): built structure is already annealed-like, so ductility is good without post-HT, but surface roughness is higher. Ti-6Al-4V (AM, F2924) EB-AB has a yield strength of 900 MPa (131 ksi) and a tensile strength of 990 MPa (144 ksi) — stronger than 82% of titanium grades. Elongation at break is 14% and the elastic modulus is 118 GPa (17.1 Msi). Ti-6Al-4V (AM, F2924) EB-AB has a density of 4.43 g/cm³ (0.16 lb/in³), lighter than 89% of titanium grades. It melts at 1,604°C (2,919 °F). SR is the default condition FabDigit quotes; EB-AB is available on request or by drawing note.

Advantages

  • Stiff — 118 GPa (17.1 Msi), better than 96% of titanium grades
  • High strength — 900 MPa (131 ksi), better than 82% of titanium grades

Limitations

  • Low electrical conductivity — 1 % IACS, worse than 89% of titanium grades
  • Poor heat conductor — 6.8 W/m·K (3.93 BTU/hr·ft·°F), worse than 86% of titanium grades
  • Limited formability — 20/100, worse than 83% of titanium grades
  • Difficult to weld — 65/100, worse than 77% of titanium grades

Ti-6Al-4V (AM, F2924) EB-AB properties

Typical room-temperature values for Ti-6Al-4V (AM, F2924) EB-AB; 11 are specific to this condition. Other listed values are Ti-6Al-4V (AM, F2924) reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

Ti-6Al-4V (AM, F2924) EB-AB has a density of 4.43 g/cm³ (0.16 lb/in³), lighter than 89% of titanium grades. It melts at 1,604°C (2,919 °F).

Density4.43 g/cm³0.16 lb/in³
Melting Point (Solidus)1,604°C2,919 °F
Liquidus Temperature1,660°C3,020 °F

Mechanical16

Ti-6Al-4V (AM, F2924) EB-AB has a yield strength of 900 MPa (131 ksi) and a tensile strength of 990 MPa (144 ksi) — stronger than 82% of titanium grades. Elongation at break is 14% and the elastic modulus is 118 GPa (17.1 Msi).

Elastic (Young's) Modulus118 GPa17.1 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)990 MPa144 ksi
Yield Strength (0.2% offset)900 MPa131 ksi
Elongation at Break14%
Reduction in Area30%
Compressive Strength1,200 MPa174 ksi
Shear Strength720 MPa104 ksi
Fatigue Strength (Endurance Limit)380 MPa55.1 ksi
Fracture Toughness (K_IC)70 MPa·√m63.7 ksi·√in
Charpy V-Notch Impact (RT)17 J12.5 ft·lbf
Hardness, Brinell340 HB
Hardness, Rockwell C33 HRC
Hardness, Vickers330 HV

Thermal6

Ti-6Al-4V (AM, F2924) EB-AB is rated for continuous service to 350°C (662 °F). It conducts heat at 6.8 W/m·K (3.93 BTU/hr·ft·°F), worse than 86% of titanium grades. Thermal expansion is 8.7 µm/m·K (4.83 µin/in·°F).

Thermal Conductivity6.8 W/m·K3.9 BTU/hr·ft·°F
Specific Heat Capacity526 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8.7 µm/m·K4.8 µin/in·°F
Latent Heat of Fusion370 J/g159 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-253°C-423 °F

Electrical3

Ti-6Al-4V (AM, F2924) EB-AB conducts electricity at 1 % IACS, worse than 89% of titanium grades.

Electrical Conductivity1 % IACS
Electrical Resistivity1.71×10⁻⁶ Ω·m67.3 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 53% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in seawater, chlorides, oxidising acids, body fluids and most organics; attacked by HF, hot concentrated HCl/H₂SO₄/H₃PO₄, methanol without water, and dry chlorine; hydrogen and oxygen pick-up above ~600 °C causes embrittlement.

Sustainability4

Producing a kilogram of Ti-6Al-4V (AM, F2924) EB-AB takes about 720 MJ of energy and emits 46 kg of CO₂ — more than 92% of titanium grades. Typical recycled content is 10%.

Embodied Energy (primary production)720 MJ/kg309,545 BTU/lb
Embodied Carbon (primary production)46 kg CO₂/kg
Embodied Water1,300 L/kg156 gal/lb
Typical Recycled Content10%

Manufacturability7

Ti-6Al-4V (AM, F2924) EB-AB's machinability is poor (20/100, worse than 68% of titanium grades); weldability good (65/100); formability poor (20/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityGood65/100
Formability (cold)Poor20/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsegood — Type II anodize per AMS2488 for galling/wear and colour interference anodizing for medical parts; not a thick decorative coating like aluminium

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ti-6Al-4V (AM, F2924) EB-AB

Is Ti-6Al-4V (AM, F2924) easy to machine?

Machine with rigid setups, sharp uncoated-carbide or AlTiN tools, low surface speed (30–50 m/min) and copious high-pressure coolant; never dwell — work hardening and chip fires are the main risks.

Can Ti-6Al-4V (AM, F2924) be welded?

Excellent by GTAW, laser and EB welding with full argon/vacuum shielding and back purge; keep O/N/H pick-up low, avoid oxide-contaminated (straw/blue) welds, no flux processes.

Can Ti-6Al-4V (AM, F2924) be formed, bent or molded?

Net shape comes from the build; supports and lattices must be designed for removal, and thin walls need stress relief on the plate before cutting off to prevent distortion.

What surface finishes work on Ti-6Al-4V (AM, F2924)?

Blast/tumble to remove partially sintered powder, then chemical milling, abrasive-flow or shot-peening for fatigue-critical surfaces; anodize (AMS2488) or passivate for medical use.

Ti-6Al-4V (AM, F2924) chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al5.5 – 6.756.1
V3.5 – 4.54
Fe≤ 0.30.18
Ocontrolled on powder reuse; ELI variants ≤0.13≤ 0.20.12
N≤ 0.050.02
C≤ 0.080.02
H0.015 max for powder-bed fusion parts≤ 0.020
Y≤ 0.01—
Other elements, each≤ 0.1—
Other elements, total≤ 0.4—
Tibalance ≈ 89–91 %balance—

Ti-6Al-4V (AM, F2924) EB-AB — frequently asked

What is Ti-6Al-4V (AM, F2924) EB-AB used for?

Ti-6Al-4V (AM, F2924) EB-AB is typically used for aerospace brackets and housings, medical implants (non-ELI), complex lattice structures, prototype tooling and turbine and engine components. In short: highest-strength printed titanium; powder-bed fusion Ti-6Al-4V; aerospace and medical AM spec.

What is the yield strength of Ti-6Al-4V (AM, F2924) EB-AB?

Ti-6Al-4V (AM, F2924) EB-AB has a typical yield strength of 900 MPa (131 ksi) and a tensile strength of 990 MPa (144 ksi) — stronger than 82% of titanium grades. Strength varies by condition: see the 6 listed tempers.

Is Ti-6Al-4V (AM, F2924) EB-AB easy to machine?

Not especially — machinability is rated poor (20/100, worse than 68% of titanium grades). Machine with rigid setups, sharp uncoated-carbide or AlTiN tools, low surface speed (30–50 m/min) and copious high-pressure coolant; never dwell — work hardening and chip fires are the main risks.

Can Ti-6Al-4V (AM, F2924) EB-AB be welded?

Yes — weldability is rated good (65/100). Excellent by GTAW, laser and EB welding with full argon/vacuum shielding and back purge; keep O/N/H pick-up low, avoid oxide-contaminated (straw/blue) welds, no flux processes.

What surface finishes work on Ti-6Al-4V (AM, F2924) EB-AB?

Blast/tumble to remove partially sintered powder, then chemical milling, abrasive-flow or shot-peening for fatigue-critical surfaces; anodize (AMS2488) or passivate for medical use.

Can Ti-6Al-4V (AM, F2924) EB-AB be formed, bent or molded?

Net shape comes from the build; supports and lattices must be designed for removal, and thin walls need stress relief on the plate before cutting off to prevent distortion.

What is the maximum service temperature of Ti-6Al-4V (AM, F2924) EB-AB?

Ti-6Al-4V (AM, F2924) EB-AB is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ti-6Al-4V (AM, F2924)-SR and Ti-6Al-4V (AM, F2924)-HIP?

SR is the default condition — default commercial condition: removes build residual stress before plate removal while keeping high strength; use where static strength dominates. HIP: standard for flight- and implant-critical parts: closes gas porosity and lack-of-fusion, maximising ductility, toughness and fatigue life. Yield strength is 1,040 MPa in SR versus 880 MPa in HIP.

Sources

  1. ASTM F2924 — Additive Manufacturing Ti-6Al-4V with Powder Bed Fusion — ASTM International (2021)
  2. ASTM F3001 — Additive Manufacturing Ti-6Al-4V ELI with Powder Bed Fusion — ASTM International (2022)
  3. ASM Handbook Vol. 2 — Properties of Nonferrous Alloys (Titanium) — ASM International (1990)
  4. MMPDS-18, Ti-6Al-4V design allowables — Battelle/FAA (2023)
  5. EOS Titanium Ti64 / Ti64 ELI material data sheet — EOS GmbH (2023)
  6. Arcam EBM Ti6Al4V material specification — GE Additive (Arcam) (2022)
  7. Senvol / NIST AM Materials Database — Ti-6Al-4V PBF mechanical data compilation — Senvol (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.