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Titanium ERTi-5-AW (As-welded deposit)

Heat-treated state · default condition

GB ERTi5 · ISO 24034 Ti5

Default condition for a GTAW/GMAW deposit made with ERTi-5 and left in the as-welded state.

High cost $$$$

Values for the AW condition

Other ERTi-5 tempers and conditions

ERTi-5 is listed in 3 conditions; see the grade overview at ERTi-5.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Pick for pressure vessels and fatigue-critical weldments where residual stress and as-welded α′ must be tempered.8809501033 HRC—
AWDefaultThis page
As-welded deposit
Default condition for a GTAW/GMAW deposit made with ERTi-5 and left in the as-welded state.895965834 HRC—
Solution treated and aged
Only for thin, fully machinable aerospace weldments where maximum weld strength is required; sacrifices ductility and toughness.1,0001,100640 HRC—

What is ERTi-5-AW?

ERTi-5-AW is ERTi-5 heat treated to AW — default condition for a GTAW/GMAW deposit made with ERTi-5 and left in the as-welded state. ERTi-5-AW has a yield strength of 895 MPa (130 ksi) and a tensile strength of 965 MPa (140 ksi) — stronger than 80% of titanium grades. Elongation at break is 8% and the elastic modulus is 113 GPa (16.4 Msi). ERTi-5-AW has a density of 4.43 g/cm³ (0.16 lb/in³), lighter than 89% of titanium grades. It melts at 1,604°C (2,919 °F).

Advantages

  • High strength — 895 MPa (130 ksi), better than 80% of titanium grades

Limitations

  • Limited ductility — 8%, worse than 99% of titanium grades
  • Poor heat conductor — 6.7 W/m·K (3.87 BTU/hr·ft·°F), worse than 92% of titanium grades
  • Low electrical conductivity — 1 % IACS, worse than 89% of titanium grades
  • Low fracture toughness — 60 MPa·√m (54.6 ksi·√in), worse than 83% of titanium grades

ERTi-5-AW properties

Typical room-temperature values for ERTi-5-AW; 11 are specific to this condition. Other listed values are ERTi-5 reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

ERTi-5-AW has a density of 4.43 g/cm³ (0.16 lb/in³), lighter than 89% of titanium grades. It melts at 1,604°C (2,919 °F).

Density4.43 g/cm³0.16 lb/in³
Melting Point (Solidus)1,604°C2,919 °F
Liquidus Temperature1,660°C3,020 °F

Mechanical16

ERTi-5-AW has a yield strength of 895 MPa (130 ksi) and a tensile strength of 965 MPa (140 ksi) — stronger than 80% of titanium grades. Elongation at break is 8% and the elastic modulus is 113 GPa (16.4 Msi).

Elastic (Young's) Modulus113 GPa16.4 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)965 MPa140 ksi
Yield Strength (0.2% offset)895 MPa130 ksi
Elongation at Break8%
Reduction in Area18%
Compressive Strength970 MPa141 ksi
Shear Strength580 MPa84.1 ksi
Fatigue Strength (Endurance Limit)450 MPa65.3 ksi
Fracture Toughness (K_IC)60 MPa·√m54.6 ksi·√in
Charpy V-Notch Impact (RT)15 J11.1 ft·lbf
Hardness, Brinell330 HB
Hardness, Rockwell C34 HRC
Hardness, Vickers345 HV

Thermal6

ERTi-5-AW is rated for continuous service to 350°C (662 °F). It conducts heat at 6.7 W/m·K (3.87 BTU/hr·ft·°F), worse than 92% of titanium grades. Thermal expansion is 8.7 µm/m·K (4.83 µin/in·°F).

Thermal Conductivity6.7 W/m·K3.9 BTU/hr·ft·°F
Specific Heat Capacity526 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8.7 µm/m·K4.8 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-196°C-321 °F

Electrical3

ERTi-5-AW conducts electricity at 1 % IACS, worse than 89% of titanium grades.

Electrical Conductivity1 % IACS
Electrical Resistivity1.7×10⁻⁶ Ω·m66.9 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (88/100), worse than 77% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent88/100
Chemical Resistance SummaryExcellent in seawater, chlorides, oxidizing acids (HNO₃) and most organics; attacked by HF, hot concentrated HCl/H₂SO₄/phosphoric acid and dry chlorine; risk of hydrogen pickup above ~80 °C in reducing acids.

Sustainability4

Producing a kilogram of ERTi-5-AW takes about 650 MJ of energy and emits 40 kg of CO₂ — less than 75% of titanium grades. Typical recycled content is 15%.

Embodied Energy (primary production)650 MJ/kg279,450 BTU/lb
Embodied Carbon (primary production)40 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content15%

Manufacturability8

ERTi-5-AW's machinability is poor (20/100, worse than 68% of titanium grades); weldability very good (70/100); formability poor (30/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityVery good70/100
Formability (cold)Poor30/100
CastabilityFair45/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good70/100
Anodizing Responsegood — Type II/III colour anodizing of weldments is routine; weld metal may anodize a slightly different shade than base metal

Common Calculations5

Specific Strength (UTS / density)calculated218 kN·m/kg
Specific Stiffness (E / density)calculated25.5 MN·m/kg
Modulus of Resiliencecalculated3,544 kJ/m³
Thermal Diffusivitycalculated2.9 mm²/s
Thermal Shock Resistance Indexcalculated7

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ERTi-5-AW

Is ERTi-5 easy to machine?

Weld deposits machine like Ti-6Al-4V: low speed, high feed, rigid setup, flood coolant, sharp carbide — burr and work-harden readily and never dry-grind (fire risk).

Can ERTi-5 be welded?

GTAW/GMAW/PAW/EB/laser with high-purity argon or helium, trailing shield and back purge to keep the bead silver; keep interstitials low, clean wire and joint with acetone, and stress relieve 540–650 °C for thick or fatigue-loaded joints.

Can ERTi-5 be formed, bent or molded?

Wire is supplied straightened or spooled; cold bending of the deposit is limited — hot form base metal above 600 °C rather than cold working the weld.

What surface finishes work on ERTi-5?

Pickle in HNO₃/HF or bead blast to remove alpha case and heat tint, then anodize (AMS 2488) or leave passive; avoid iron contamination from steel tooling and brushes.

ERTi-5 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Alα stabilizer5.5 – 6.756.1
Vβ stabilizer3.5 – 4.54
Fe≤ 0.220.15
Ocontrolled range per AWS A5.160.12 – 0.20.16
C≤ 0.050.02
N≤ 0.030.01
Hhydrogen embrittlement control≤ 0.020.01
Yyttrium limit≤ 0.01—
Other, each≤ 0.1—
Other, total≤ 0.4—
Tibalance—

ERTi-5-AW — frequently asked

What is ERTi-5-AW used for?

ERTi-5-AW is typically used for aerospace airframe titanium welds, high-strength structural titanium joints, landing gear and engine components and medical implant fabrication. In short: highest-strength titanium filler; matches Grade 5 base metal; aerospace structural welds.

What is the yield strength of ERTi-5-AW?

ERTi-5-AW has a typical yield strength of 895 MPa (130 ksi) and a tensile strength of 965 MPa (140 ksi) — stronger than 80% of titanium grades. Strength varies by condition: see the 3 listed tempers.

Is ERTi-5-AW easy to machine?

Not especially — machinability is rated poor (20/100, worse than 68% of titanium grades). Weld deposits machine like Ti-6Al-4V: low speed, high feed, rigid setup, flood coolant, sharp carbide — burr and work-harden readily and never dry-grind (fire risk).

Can ERTi-5-AW be welded?

Yes — weldability is rated very good (70/100). GTAW/GMAW/PAW/EB/laser with high-purity argon or helium, trailing shield and back purge to keep the bead silver; keep interstitials low, clean wire and joint with acetone, and stress relieve 540–650 °C for thick or fatigue-loaded joints.

What surface finishes work on ERTi-5-AW?

Pickle in HNO₃/HF or bead blast to remove alpha case and heat tint, then anodize (AMS 2488) or leave passive; avoid iron contamination from steel tooling and brushes.

Can ERTi-5-AW be formed, bent or molded?

Wire is supplied straightened or spooled; cold bending of the deposit is limited — hot form base metal above 600 °C rather than cold working the weld.

What is the maximum service temperature of ERTi-5-AW?

ERTi-5-AW is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ERTi-5-AW and ERTi-5-STA?

AW is the default condition — default condition for a GTAW/GMAW deposit made with ERTi-5 and left in the as-welded state. STA: only for thin, fully machinable aerospace weldments where maximum weld strength is required; sacrifices ductility and toughness. Yield strength is 895 MPa in AW versus 1,000 MPa in STA.

Sources

  1. AWS A5.16/A5.16M — Specification for Titanium and Titanium-Alloy Welding Electrodes and Rods — AWS (2013)
  2. ISO 24034 — Welding consumables, solid wires and rods for fusion welding of titanium and titanium alloys — ISO (2020)
  3. ASTM B348 / ASTM F1472 (Grade 5 Ti-6Al-4V chemistry and properties) — ASTM (2021)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (Ti-6Al-4V) — ASM International (1990)
  5. Welding Handbook Vol. 4 — Titanium and Titanium Alloys — AWS (2011)
  6. MMPDS — Ti-6Al-4V design allowables — Battelle/FAA (2023)
  7. Titanium filler wire ERTi-5 datasheets — Perryman / Sandvik / (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.