FabDigit

Steel S1 H&T 54-56 HRC

Hardness band

AISI/SAE S1 · UNS T41901 · GB 4CrW2Si, 6CrW2Si

H&T 54-56 HRC = tempered ~315 °C

Balanced hardness/toughness for cold-heading dies, rivet sets and heavy punches.

CNC machiningPremium cost $$$

Values for the H&T 54-56 HRC condition

Other S1 tempers and conditions

S1 is listed in 5 conditions; see the grade overview at S1.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
soft, as-supplied bar/flat condition
Standard stocking condition for machining, drilling and forging before hardening.41569025200 HB—
Hot Rolled / as-forged (unannealed bar)
Mill condition on larger forged sections; normally spheroidize-annealed before machining.7201,0501034 HRC7.5 % IACS
Tempered ~425 °C for maximum shock resistance
Choose for pneumatic chisels, hot punches and other severe-impact tools where toughness rules.1,4001,700951 HRC—
Quenched and tempered
General working condition; pick the tempering temperature to trade hardness against shock toughness.1,5501,900655 HRC—
H&T 54-56 HRCThis page
Tempered ~315 °C
Balanced hardness/toughness for cold-heading dies, rivet sets and heavy punches.1,6001,950655 HRC—

What is S1 H&T 54-56 HRC?

S1 H&T 54-56 HRC is S1 heat treated to H&T 54-56 HRC — balanced hardness/toughness for cold-heading dies, rivet sets and heavy punches. S1 H&T 54-56 HRC has a yield strength of 1,600 MPa (232 ksi) and a tensile strength of 1,950 MPa (283 ksi) — stronger than 98% of steel grades. Elongation at break is 6% and the elastic modulus is 207 GPa (30 Msi). S1 H&T 54-56 HRC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). Annealed is the default condition FabDigit quotes; H&T 54-56 HRC is available on request or by drawing note.

Advantages

  • High strength — 1,600 MPa (232 ksi), better than 98% of steel grades

Limitations

  • Difficult to machine — 10/100, worse than 99% of steel grades
  • Limited ductility — 6%, worse than 97% of steel grades
  • Poor heat conductor — 25 W/m·K (14.4 BTU/hr·ft·°F), worse than 88% of steel grades
  • Limited service temperature — 250°C (482 °F), worse than 85% of steel grades
  • Difficult to weld — 20/100, worse than 84% of steel grades

S1 H&T 54-56 HRC properties

Typical room-temperature values for S1 H&T 54-56 HRC; 11 are specific to this condition. Other listed values are S1 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

S1 H&T 54-56 HRC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,470°C2,678 °F

Mechanical15

S1 H&T 54-56 HRC has a yield strength of 1,600 MPa (232 ksi) and a tensile strength of 1,950 MPa (283 ksi) — stronger than 98% of steel grades. Elongation at break is 6% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,950 MPa283 ksi
Yield Strength (0.2% offset)1,600 MPa232 ksi
Elongation at Break6%
Reduction in Area45%
Compressive Strength2,300 MPa334 ksi
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)740 MPa107 ksi
Charpy V-Notch Impact (RT)22 J16.2 ft·lbf
Hardness, Brinell200 HB
Hardness, Rockwell B94 HRB
Hardness, Vickers600 HV

Thermal6

S1 H&T 54-56 HRC is rated for continuous service to 250°C (482 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), worse than 88% of steel grades. Thermal expansion is 12.4 µm/m·K (6.89 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.4 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion260 J/g112 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-30°C-22 °F

Electrical3

S1 H&T 54-56 HRC conducts electricity at 7.5 % IACS, worse than 67% of steel grades.

Electrical Conductivity7.5 % IACS
Electrical Resistivity2.3×10⁻⁷ Ω·m9.06 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and is attacked by acids, chlorides and water-based coolants; store oiled, phosphated or black-oxide coated.

Sustainability4

Producing a kilogram of S1 H&T 54-56 HRC takes about 34 MJ of energy and emits 2.5 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.5 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

S1 H&T 54-56 HRC's machinability is not recommended (10/100, worse than 99% of steel grades); weldability poor (20/100); formability poor (25/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityPoor20/100
Formability (cold)Poor25/100
Brazeability / SolderabilityFair40/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, nitriding or hard chrome instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S1 H&T 54-56 HRC

Is S1 easy to machine?

Machine in the annealed condition (≈55 % of AISI 1212) with rigid setups and sharp carbide or cobalt HSS; hardened parts need grinding or EDM.

Can S1 be welded?

Poor weldability — preheat to 300–400 °C, use matched or low-hydrogen filler, then immediately re-temper; keep welds off high-stress impact faces.

Can S1 be formed, bent or molded?

Forge 1040–1150 °C, stop above ~900 °C and cool slowly, then spheroidize anneal at 760–790 °C; almost no cold forming capability.

What surface finishes work on S1?

Harden from 900–955 °C in oil (protect against decarburisation), temper 205–425 °C to the chosen hardness; finish with black oxide, phosphate or nitriding for wear and light rust protection.

S1 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.4 – 0.550.5
Mn0.1 – 0.40.3
Siwide range; Si-rich variants behave like 5CrW2Si0.15 – 1.20.3
Cr1 – 1.81.5
W1.5 – 32.5
VV optional in some heats (max 0.30)0.15 – 0.30.2
Momax per ASTM A681≤ 0.5
Niresidual max≤ 0.3
P≤ 0.03
S≤ 0.03
Febalance

S1 H&T 54-56 HRC — frequently asked

What is S1 H&T 54-56 HRC used for?

S1 H&T 54-56 HRC is typically used for chisels, rivet sets and punches. In short: shock-resistant tool steel.

What is the yield strength of S1 H&T 54-56 HRC?

S1 H&T 54-56 HRC has a typical yield strength of 1,600 MPa (232 ksi) and a tensile strength of 1,950 MPa (283 ksi) — stronger than 98% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is S1 H&T 54-56 HRC easy to machine?

Not especially — machinability is rated not recommended (10/100, worse than 99% of steel grades). Machine in the annealed condition (≈55 % of AISI 1212) with rigid setups and sharp carbide or cobalt HSS; hardened parts need grinding or EDM.

Can S1 H&T 54-56 HRC be welded?

Not readily — weldability is rated poor (20/100). Poor weldability — preheat to 300–400 °C, use matched or low-hydrogen filler, then immediately re-temper; keep welds off high-stress impact faces.

What surface finishes work on S1 H&T 54-56 HRC?

Harden from 900–955 °C in oil (protect against decarburisation), temper 205–425 °C to the chosen hardness; finish with black oxide, phosphate or nitriding for wear and light rust protection.

Can S1 H&T 54-56 HRC be formed, bent or molded?

Forge 1040–1150 °C, stop above ~900 °C and cool slowly, then spheroidize anneal at 760–790 °C; almost no cold forming capability.

What is the maximum service temperature of S1 H&T 54-56 HRC?

S1 H&T 54-56 HRC is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in S1 H&T 54-56 HRC?

Yes — S1 H&T 54-56 HRC is available for CNC machining; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A681 — Alloy Tool Steels — ASTM International (2015)
  2. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (Tool Steels) — ASM International (1990)
  3. Tool Steels, 5th ed. (Roberts, Krauss, Kennedy) — ASM International (1998)
  4. GB/T 1299 (5CrW2Si / 6CrW2Si) — SAC (2014)
  5. Shock-resisting S1 tool steel bar datasheet — tool steel producers/distributors (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.