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Steel S1 vs S2

Steel · grade comparison

Steel S1 and S2 are both steel grades. S2 is the stronger of the two: yield strength 460 MPa (66.7 ksi) against 415 MPa (60.2 ksi) for S1, about 11% more; tensile strength follows at 760 MPa (110 ksi) vs 690 MPa (100 ksi). In exchange, S1 is the more ductile: elongation 25% versus 20% for S2. S2 runs hotter in service (400°C vs 200°C continuous) and S1 conducts electricity better (7.5 % IACS vs 5.5 % IACS). On the shop floor, S1 sits in a lower cost tier (premium, $$$) than S2 (high, $$$$).

S1Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

S2Choose it when strength drives the design, or when the part sees heat.

S1 vs S2: properties

S1S2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
460 MPa66.7 ksi

Elongation at Break

25%
20%

Compressive Strength

450 MPa65.3 ksi
480 MPa69.6 ksi

Shear Strength

450 MPa65.3 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

310 MPa45 ksi
340 MPa49.3 ksi

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
100 J73.8 ft·lbf

Fracture Toughness (K_IC)

—
70 MPa·√m63.7 ksi·√in

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 45% · Hardness, Brinell 200 HB · Hardness, Rockwell B 94 HRB · Hardness, Vickers 210 HV

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.79 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,425°C2,597 °F

Liquidus Temperature

1,470°C2,678 °F
1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

25 W/m·K14.4 BTU/hr·ft·°F
25.5 W/m·K14.7 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
477 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.4 µm/m·K6.9 µin/in·°F
12.5 µm/m·K6.9 µin/in·°F

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
400°C752 °F

Min Service Temperature

-30°C-22 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
5.5 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
3.1×10⁻⁷ Ω·m12.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.6 V
—

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

55%
65%

Weldability

20 / 100
15 / 100

Formability (cold)

25 / 100
35 / 100

Brazeability / Solderability

40 / 100
35 / 100

Castability

—
25 / 100

Same in both: Machinability 45 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

2.5 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
65 L/kg7.8 gal/lb

Typical Recycled Content

30%
45%

Same in both: Embodied Energy (primary production) 34 MJ/kg14,617 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
98 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.6 MN·m/kg

Modulus of Resilience

416 kJ/m³
511 kJ/m³

Same in both: Thermal Diffusivity 6.9 mm²/s · Thermal Shock Resistance Index 7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS2S1

Manufacturing and finishing

CapabilityS1S2
Default conditionAnnealedAnnealed
Relative cost$$$ Premium$$$$ High
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.

S1 vs S2 — frequently asked

Is S2 stronger than S1?

Yes. S2 has a typical yield strength of 460 MPa (66.7 ksi) against 415 MPa (60.2 ksi) for S1 — about 11% more. Tensile strength is 760 MPa (110 ksi) vs 690 MPa (100 ksi).

Which is cheaper, S1 or S2?

S1 is the lower-cost material: it sits in the premium tier ($$$) while S2 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, S1 or S2?

S1. Its weldability rates poor (20/100) against poor (15/100) for S2.

Ready to make it?

Upload a CAD file and FabDigit prices the part in S1 and S2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.