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Steel S1 vs S6

Steel · grade comparison

Steel S1 and S6 are both steel grades. S6 is the stronger of the two: tensile strength 740 MPa (107 ksi) against 690 MPa (100 ksi) for S1, about 7% more. In exchange, S1 is the more ductile: elongation 25% versus 22% for S6. S1 conducts electricity better (7.5 % IACS vs 3 % IACS).

S1Choose it when the part is bent, formed or impact-loaded.

S6Choose it when strength drives the design.

S1 vs S6: properties

S1S6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

690 MPa100 ksi
740 MPa107 ksi

Elongation at Break

25%
22%

Compressive Strength

450 MPa65.3 ksi
430 MPa62.4 ksi

Shear Strength

450 MPa65.3 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

310 MPa45 ksi
340 MPa49.3 ksi

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

200 HB
210 HB

Hardness, Rockwell B

94 HRB
95 HRB

Hardness, Vickers

210 HV
220 HV

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Yield Strength (0.2% offset) 415 MPa60.2 ksi · Reduction in Area 45%

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.75 g/cm³0.28 lb/in³

Liquidus Temperature

1,470°C2,678 °F
1,480°C2,696 °F

Same in both: Melting Point (Solidus) 1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

260 J/g112 BTU/lb
250 J/g107 BTU/lb

Min Service Temperature

-30°C-22 °F
-40°C-40 °F

Same in both: Thermal Conductivity 25 W/m·K14.4 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7.5 % IACS
3 % IACS

Electrical Resistivity

2.3×10⁻⁷ Ω·m9.06 µΩ·in
5.8×10⁻⁷ Ω·m22.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

55%
50%

Formability (cold)

25 / 100
35 / 100

Brazeability / Solderability

40 / 100
30 / 100

Polishability

60 / 100
55 / 100

Same in both: Machinability 45 / 100 · Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

34 MJ/kg14,617 BTU/lb
33 MJ/kg14,187 BTU/lb

Embodied Carbon (primary production)

2.5 kg CO₂/kg
2.4 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
65 L/kg7.8 gal/lb

Typical Recycled Content

30%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

88 kN·m/kg
95 kN·m/kg

Specific Stiffness (E / density)

26.4 MN·m/kg
26.7 MN·m/kg

Thermal Diffusivity

6.9 mm²/s
7 mm²/s

Same in both: Modulus of Resilience 416 kJ/m³ · Thermal Shock Resistance Index 7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS1S6

Manufacturing and finishing

CapabilityS1S6
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$ Premium$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

S1 vs S6 — frequently asked

Is S6 stronger than S1?

Yes. S6 has a typical tensile strength of 740 MPa (107 ksi) against 690 MPa (100 ksi) for S1 — about 7% more.

Which is cheaper, S1 or S6?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose S1 over S6?

Pick S1 when the part is bent, formed or impact-loaded. Pick S6 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in S1 and S6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.