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Steel 6CrMnSi2Mo1V vs S1

Steel · grade comparison

Steel 6CrMnSi2Mo1V and S1 are both steel grades. 6CrMnSi2Mo1V is the stronger of the two: yield strength 490 MPa (71.1 ksi) against 415 MPa (60.2 ksi) for S1, about 18% more; tensile strength follows at 780 MPa (113 ksi) vs 690 MPa (100 ksi). In exchange, S1 is the more ductile: elongation 25% versus 20% for 6CrMnSi2Mo1V, and 6CrMnSi2Mo1V is harder (217 HB vs 200 HB). 6CrMnSi2Mo1V runs hotter in service (400°C vs 200°C continuous) and S1 conducts heat better (25 W/m·K vs 22 W/m·K).

6CrMnSi2Mo1VChoose it when strength drives the design, or when the part sees heat.

S1Choose it when the part is bent, formed or impact-loaded.

6CrMnSi2Mo1V vs S1: properties

6CrMnSi2Mo1VS1

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

780 MPa113 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

490 MPa71.1 ksi
415 MPa60.2 ksi

Elongation at Break

20%
25%

Hardness, Brinell

217 HB
200 HB

Hardness, Rockwell B

97 HRB
94 HRB

Hardness, Vickers

228 HV
210 HV

Compressive Strength

—
450 MPa65.3 ksi

Shear Strength

—
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

—
310 MPa45 ksi

Same in both: Elastic (Young's) Modulus 207 GPa30 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Reduction in Area 45% · Charpy V-Notch Impact (RT) 60 J44.3 ft·lbf

Physical

Density and transition temperatures.

Density

7.76 g/cm³0.28 lb/in³
7.85 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,420°C2,588 °F

Liquidus Temperature

1,455°C2,651 °F
1,470°C2,678 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

22 W/m·K12.7 BTU/hr·ft·°F
25 W/m·K14.4 BTU/hr·ft·°F

Latent Heat of Fusion

250 J/g107 BTU/lb
260 J/g112 BTU/lb

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Min Service Temperature

-40°C-40 °F
-30°C-22 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.4 µm/m·K6.9 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

6×10⁻⁷ Ω·m23.6 µΩ·in
2.3×10⁻⁷ Ω·m9.06 µΩ·in

Electrical Conductivity

—
7.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Same in both: Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

30 / 100
25 / 100

Castability

25 / 100
—

Brazeability / Solderability

35 / 100
40 / 100

Polishability

55 / 100
60 / 100

Same in both: Machinability 45 / 100 · Machinability Rating (AISI 1212 = 100 %) 55% · Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

36 MJ/kg15,477 BTU/lb
34 MJ/kg14,617 BTU/lb

Embodied Carbon (primary production)

2.8 kg CO₂/kg
2.5 kg CO₂/kg

Typical Recycled Content

40%
30%

Same in both: Embodied Water 60 L/kg7.2 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

101 kN·m/kg
88 kN·m/kg

Specific Stiffness (E / density)

26.7 MN·m/kg
26.4 MN·m/kg

Modulus of Resilience

580 kJ/m³
416 kJ/m³

Thermal Diffusivity

6.2 mm²/s
6.9 mm²/s

Same in both: Thermal Shock Resistance Index 7

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleS16CrMnSi2Mo1V

Manufacturing and finishing

Capability6CrMnSi2Mo1VS1
CNC machining—Yes
Default condition—Annealed
Relative cost$$$ Premium$$$ Premium
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
AlCrN—Yes
AlTiN—Yes
Black Oxide—Yes
CVD Al2O3—Yes
CVD TiCN—Yes
CVD TiN—Yes
Cerakote—Yes
Chrome Plating—Yes
CrN—Yes
DLC—Yes
E-Coating—Yes
HVOF Coating—Yes
Hot-Dip Galvanizing—Yes
MoS2—Yes
Multilayer CVD—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

6CrMnSi2Mo1V vs S1 — frequently asked

Is 6CrMnSi2Mo1V stronger than S1?

Yes. 6CrMnSi2Mo1V has a typical yield strength of 490 MPa (71.1 ksi) against 415 MPa (60.2 ksi) for S1 — about 18% more. Tensile strength is 780 MPa (113 ksi) vs 690 MPa (100 ksi).

Which is cheaper, 6CrMnSi2Mo1V or S1?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose 6CrMnSi2Mo1V over S1?

Pick 6CrMnSi2Mo1V when strength drives the design, or when the part sees heat. Pick S1 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6CrMnSi2Mo1V and S1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.