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Steel A536 80-55-06 AS-CAST

Heat-treated state · default condition

ASTM A536 80-55-06 · EN EN-GJS-500-7, GGG50 · JIS FCD500 · GB QT500-7

Standard supply condition for 80-55-06 castings: chemistry and cooling rate alone give the 552/379/6 property set.

Budget cost $

Values for the AS-CAST condition

Other A536 80-55-06 tempers and conditions

A536 80-55-06 is listed in 5 conditions; see the grade overview at A536 80-55-06.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Stress relieved
Pick when residual casting/welding stresses must be removed before precision machining, with almost no loss of strength.3905659190 HB2.9 % IACS
AS-CASTDefaultThis page
ferritic-pearlitic matrix, no post-cast heat treatment
Standard supply condition for 80-55-06 castings: chemistry and cooling rate alone give the 552/379/6 property set.4005758195 HB2.9 % IACS
Induction hardened
For wear surfaces (gear teeth, ways, journals): pearlitic matrix transforms to martensite in a shallow case while the core stays tough.400575752 HRC2.9 % IACS
Normalized and tempered
Use to homogenize a mixed matrix in heavy or variable-section castings and raise strength toward the upper end of the grade.460680422 HRC2.8 % IACS
Quenched and tempered
Choose for gears, sprockets and highly loaded parts where a tempered-martensite matrix is needed; ductility drops sharply.620850330 HRC2.7 % IACS

What is A536 80-55-06 AS-CAST?

A536 80-55-06 AS-CAST is A536 80-55-06 heat treated to AS-CAST — standard supply condition for 80-55-06 castings: chemistry and cooling rate alone give the 552/379/6 property set. A536 80-55-06 AS-CAST has a yield strength of 400 MPa (58 ksi) and a tensile strength of 575 MPa (83.4 ksi) — weaker than 60% of steel grades. Elongation at break is 8% and the elastic modulus is 169 GPa (24.5 Msi). A536 80-55-06 AS-CAST has a density of 7.1 g/cm³ (0.257 lb/in³), lighter than 99% of steel grades. It melts at 1,150°C (2,102 °F).

Advantages

  • Easy to machine — 70/100, better than 96% of steel grades
  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades

Limitations

  • Limited formability — 5/100, worse than 99% of steel grades
  • Low stiffness — 169 GPa (24.5 Msi), worse than 97% of steel grades
  • Limited ductility — 8%, worse than 95% of steel grades
  • Low fracture toughness — 32 MPa·√m (29.1 ksi·√in), worse than 95% of steel grades
  • Low electrical conductivity — 2.9 % IACS, worse than 93% of steel grades

A536 80-55-06 AS-CAST properties

Typical room-temperature values for A536 80-55-06 AS-CAST; 21 are specific to this condition. Other listed values are A536 80-55-06 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A536 80-55-06 AS-CAST has a density of 7.1 g/cm³ (0.257 lb/in³), lighter than 99% of steel grades. It melts at 1,150°C (2,102 °F).

Density7.1 g/cm³0.26 lb/in³
Melting Point (Solidus)1,150°C2,102 °F
Liquidus Temperature1,170°C2,138 °F

Mechanical15

A536 80-55-06 AS-CAST has a yield strength of 400 MPa (58 ksi) and a tensile strength of 575 MPa (83.4 ksi) — weaker than 60% of steel grades. Elongation at break is 8% and the elastic modulus is 169 GPa (24.5 Msi).

Elastic (Young's) Modulus169 GPa24.5 Msi
Shear Modulus65 GPa9.4 Msi
Bulk Modulus135 GPa19.6 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)575 MPa83.4 ksi
Yield Strength (0.2% offset)400 MPa58 ksi
Elongation at Break8%
Compressive Strength1,000 MPa145 ksi
Shear Strength500 MPa72.5 ksi
Fatigue Strength (Endurance Limit)250 MPa36.3 ksi
Fracture Toughness (K_IC)32 MPa·√m29.1 ksi·√in
Charpy V-Notch Impact (RT)12 J8.9 ft·lbf
Hardness, Brinell195 HB
Hardness, Rockwell B92 HRB
Hardness, Vickers205 HV

Thermal6

A536 80-55-06 AS-CAST is rated for continuous service to 350°C (662 °F). It conducts heat at 35 W/m·K (20.2 BTU/hr·ft·°F), worse than 75% of steel grades. Thermal expansion is 12 µm/m·K (6.67 µin/in·°F).

Thermal Conductivity35 W/m·K20.2 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12 µm/m·K6.7 µin/in·°F
Latent Heat of Fusion220 J/g94.6 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-20°C-4 °F

Electrical3

A536 80-55-06 AS-CAST conducts electricity at 2.9 % IACS, worse than 93% of steel grades.

Electrical Conductivity2.9 % IACS
Electrical Resistivity6×10⁻⁷ Ω·m23.6 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (15/100), better than 75% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistancePoor15/100
Chemical Resistance SummaryRusts freely in humid air and water; needs paint, epoxy, cement lining or zinc coating. Good resistance to concentrated alkalis and dry gases; attacked by dilute mineral acids, chlorides and acidic soils (graphitic corrosion).

Sustainability4

Producing a kilogram of A536 80-55-06 AS-CAST takes about 20 MJ of energy and emits 1.9 kg of CO₂ — less than 99% of steel grades. Typical recycled content is 90%.

Embodied Energy (primary production)20 MJ/kg8,598 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content90%

Manufacturability7

A536 80-55-06 AS-CAST's machinability is very good (70/100, better than 96% of steel grades); weldability poor (30/100); formability not recommended (5/100).

MachinabilityVery good70/100
Machinability Rating (AISI 1212 = 100 %)70%
WeldabilityPoor30/100
Formability (cold)Not recommended5/100
CastabilityExcellent90/100
Brazeability / SolderabilityFair35/100
PolishabilityFair50/100

Common Calculations5

Specific Strength (UTS / density)calculated81 kN·m/kg
Specific Stiffness (E / density)calculated23.8 MN·m/kg
Modulus of Resiliencecalculated473 kJ/m³
Thermal Diffusivitycalculated10.7 mm²/s
Thermal Shock Resistance Indexcalculated10

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A536 80-55-06 AS-CAST

Is A536 80-55-06 easy to machine?

Machines easily with carbide at high feed; graphite gives short chips, but hard carbide edges or chill in thin sections wreck tools — check hardness before finishing.

Can A536 80-55-06 be welded?

Poor weldability: preheat 300–350 °C, NiFe (ENiFe-CI) electrodes, short stringer beads with peening, then stress relieve to avoid a brittle white-iron HAZ.

Can A536 80-55-06 be formed, bent or molded?

Green-sand or shell mould casting with Mg treatment and late inoculation; feed heavy sections and control cooling rate to keep the matrix in the ferritic-pearlitic window.

What surface finishes work on A536 80-55-06?

Not anodizable; protect with shot blast + epoxy/zinc-rich primer, powder coat, phosphate, or hard chrome/nitride on bearing surfaces; polishing is limited by graphite pull-out.

A536 80-55-06 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CASTM A536 does not specify chemistry; typical foundry practice shown3.2 – 3.93.6
Si2 – 32.5
Mnhigher Mn promotes pearlite0.15 – 0.60.35
P≤ 0.050.03
Slow S required for nodulizing≤ 0.020.01
Mgresidual nodulizer0.03 – 0.060.04
Cupearlite stabilizer, optional0 – 0.80.4
Nioptional0 – 0.5—
Febalance—

A536 80-55-06 AS-CAST — frequently asked

What is A536 80-55-06 AS-CAST used for?

A536 80-55-06 AS-CAST is typically used for crankshafts, pump bodies, pressure valves and gearbox cases. In short: workhorse ductile iron grade; balanced strength and ductility; good machinability at 195 HB.

What is the yield strength of A536 80-55-06 AS-CAST?

A536 80-55-06 AS-CAST has a typical yield strength of 400 MPa (58 ksi) and a tensile strength of 575 MPa (83.4 ksi) — weaker than 60% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is A536 80-55-06 AS-CAST easy to machine?

Yes — machinability is rated very good (70/100, better than 96% of steel grades). Machines easily with carbide at high feed; graphite gives short chips, but hard carbide edges or chill in thin sections wreck tools — check hardness before finishing.

Can A536 80-55-06 AS-CAST be welded?

Not readily — weldability is rated poor (30/100). Poor weldability: preheat 300–350 °C, NiFe (ENiFe-CI) electrodes, short stringer beads with peening, then stress relieve to avoid a brittle white-iron HAZ.

What surface finishes work on A536 80-55-06 AS-CAST?

Not anodizable; protect with shot blast + epoxy/zinc-rich primer, powder coat, phosphate, or hard chrome/nitride on bearing surfaces; polishing is limited by graphite pull-out.

Can A536 80-55-06 AS-CAST be formed, bent or molded?

Green-sand or shell mould casting with Mg treatment and late inoculation; feed heavy sections and control cooling rate to keep the matrix in the ferritic-pearlitic window.

What is the maximum service temperature of A536 80-55-06 AS-CAST?

A536 80-55-06 AS-CAST is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A536 80-55-06 AS-CAST and A536 80-55-06-QT?

AS-CAST is the default condition — standard supply condition for 80-55-06 castings: chemistry and cooling rate alone give the 552/379/6 property set. QT: choose for gears, sprockets and highly loaded parts where a tempered-martensite matrix is needed; ductility drops sharply. Yield strength is 400 MPa in AS-CAST versus 620 MPa in QT.

Sources

  1. ASTM A536 Standard Specification for Ductile Iron Castings — ASTM International (2019)
  2. EN 1563 Founding — Spheroidal graphite cast irons (EN-GJS-500-7) — CEN (2018)
  3. GB/T 1348 (QT500-7) — SAC (2019)
  4. ASM Handbook Vol.1: Properties and Selection — Irons, Steels — ASM International (1990)
  5. Ductile Iron Data for Design Engineers — Ductile Iron Society / Rio Tinto Iron & Titanium (2013)
  6. Dura-Bar 80-55-06 continuous cast ductile iron — Dura-Bar (Charter Manufacturing) (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.