Steel A536 80-55-06 vs G3500
Steel · grade comparison
Steel A536 80-55-06 and G3500 are both steel grades. A536 80-55-06 is the stronger of the two: yield strength 400 MPa (58 ksi) against 180 MPa (26.1 ksi) for G3500, about 122% more; tensile strength follows at 575 MPa (83.4 ksi) vs 250 MPa (36.3 ksi). A536 80-55-06 is the more ductile: elongation 8% versus 0.5% for G3500, and G3500 is harder (225 HB vs 195 HB). A536 80-55-06 is stiffer (169 GPa vs 110 GPa) and G3500 runs hotter in service (400°C vs 350°C continuous).
A536 80-55-06Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
G3500Choose it when the part sees heat.
A536 80-55-06 vs G3500: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Physical
Density and transition temperatures.
Density
Liquidus Temperature
Same in both: Melting Point (Solidus) 1,150°C2,102 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 220 J/g94.6 BTU/lb · Min Service Temperature -20°C-4 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.61 V · Corrosion Resistance 15 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Water
Typical Recycled Content
Same in both: Embodied Carbon (primary production) 1.9 kg CO₂/kg
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | A536 80-55-06 | G3500 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $ Budget | $ Budget |
| Min. machined wall | — | — |
| Best machined surface | — | — |
Both take the same 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.
A536 80-55-06 vs G3500 — frequently asked
Is A536 80-55-06 stronger than G3500?
Yes. A536 80-55-06 has a typical yield strength of 400 MPa (58 ksi) against 180 MPa (26.1 ksi) for G3500 — about 122% more. Tensile strength is 575 MPa (83.4 ksi) vs 250 MPa (36.3 ksi).
Which is cheaper, A536 80-55-06 or G3500?
Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, A536 80-55-06 or G3500?
G3500, by a small margin. Both rate very good for machinability — 78/100 against 70/100 for A536 80-55-06; for welding the order is A536 80-55-06 first (poor, 30/100) then G3500 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in A536 80-55-06 and G3500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.