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SAN EF

Grade

ASTM D4203 · GB GB/T 12670 · ISO 4894 SAN · also Luran, Tyril

EF = easy-flow / high-MFR injection grade

For thin-wall, long-flow transparent parts and multi-cavity tools; slightly lower toughness and heat resistance.

Standard cost $$

Values for the EF condition

Other SAN grades and fills

SAN is listed in 7 conditions; see the grade overview at SAN.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Impact-modified / transparent toughened SAN
Rubber-modified transparent styrenic (MABS/SAN blend) when drop impact is needed while keeping see-through clarity.44482076 Shore D
Flame-retardant SAN
Compounded FR grade for electrical enclosures; opaque or translucent only, with reduced impact and heat performance.5860282 Shore D
EFThis page
Easy-flow / high-MFR injection grade
For thin-wall, long-flow transparent parts and multi-cavity tools; slightly lower toughness and heat resistance.64662.582 Shore D
High-heat / high-acrylonitrile SAN
Higher AN content (~30%) for extra heat, stiffness and chemical/ESC resistance in lighting and hot-fill applications; slight yellow tint.76782.585 Shore D
20% Glass Fiber reinforced SAN
Entry stiffness upgrade with moderate warpage; used for pump housings and structural covers where opacity is acceptable.—952.288 HRM
30% Glass Fiber reinforced SAN
Common structural SAN grade balancing stiffness, dimensional stability and cost for appliance and pump parts.—1151.892 HRM
40% Glass Fiber reinforced SAN
Maximum-stiffness SAN for load-bearing housings and pump impellers; brittle, abrasive to tooling and highly anisotropic.—1301.595 HRM

What is SAN EF?

SAN EF is SAN in the EF grade — for thin-wall, long-flow transparent parts and multi-cavity tools; slightly lower toughness and heat resistance. SAN EF has a yield strength of 64 MPa (9.28 ksi) and a tensile strength of 66 MPa (9.57 ksi) — stronger than 76% of polymer grades. Elongation at break is 2.5% and the elastic modulus is 3.4 GPa (0.493 Msi). SAN EF has a density of 1.07 g/cm³ (0.0387 lb/in³), lighter than 68% of polymer grades. Its glass-transition temperature is 106°C (223 °F).

Advantages

  • Polishes to a fine finish — 88/100, better than 95% of polymer grades
  • Stiff — 3.4 GPa (0.493 Msi), better than 82% of polymer grades
  • High strength — 64 MPa (9.28 ksi), better than 76% of polymer grades

Limitations

  • Needs corrosion protection — 58/100, worse than 92% of polymer grades
  • Limited ductility — 2.5%, worse than 89% of polymer grades
  • Poor heat conductor — 0.17 W/m·K (0.0982 BTU/hr·ft·°F), worse than 75% of polymer grades

SAN EF properties

Typical room-temperature values for SAN EF; 27 are specific to this condition. Other listed values are SAN reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

SAN EF has a density of 1.07 g/cm³ (0.0387 lb/in³), lighter than 68% of polymer grades. Its glass-transition temperature is 106°C (223 °F).

Density1.07 g/cm³0.04 lb/in³
Glass Transition (Tg)106°C223 °F
Water Absorption (24 h)0.25%
Water Absorption (Saturation)0.9%
Refractive Index1.571
Light Transmission89%

Mechanical17

SAN EF has a yield strength of 64 MPa (9.28 ksi) and a tensile strength of 66 MPa (9.57 ksi) — stronger than 76% of polymer grades. Elongation at break is 2.5% and the elastic modulus is 3.4 GPa (0.493 Msi).

Elastic (Young's) Modulus3.4 GPa0.49 Msi
Shear Modulus1.3 GPa0.19 Msi
Bulk Modulus4 GPa0.58 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)66 MPa9.6 ksi
Yield Strength (0.2% offset)64 MPa9.3 ksi
Elongation at Break2.5%
Compressive Strength92 MPa13.3 ksi
Compressive Modulus3.5 GPa0.51 Msi
Flexural Strength100 MPa14.5 ksi
Flexural Modulus3.4 GPa0.49 Msi
Shear Strength42 MPa6.1 ksi
Fracture Toughness (K_IC)1.4 MPa·√m1.3 ksi·√in
Izod Impact, Notched16 J/m0.3 ft·lbf/in
Hardness, Shore D82 Shore D
Hardness, Rockwell M76 HRM
Hardness, Rockwell R117 HRR

Thermal11

SAN EF is rated for continuous service to 75°C (167 °F). It conducts heat at 0.17 W/m·K (0.0982 BTU/hr·ft·°F), worse than 75% of polymer grades. Thermal expansion is 70 µm/m·K (38.9 µin/in·°F).

Thermal Conductivity0.17 W/m·K0.1 BTU/hr·ft·°F
Specific Heat Capacity1,350 J/kg·K0.32 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)70 µm/m·K38.9 µin/in·°F
Max Service Temperature (continuous)75°C167 °F
Min Service Temperature-30°C-22 °F
Heat Deflection Temp. @ 0.45 MPa94°C201 °F
Heat Deflection Temp. @ 1.8 MPa85°C185 °F
Vicat Softening Point (B50)100°C212 °F
Flammability (UL 94)HB (standard grades, 1.5 mm); no V-rating without FR package
Limiting Oxygen Index19%
Max Service Temperature (short-term)95°C203 °F

Electrical7

SAN EF is an electrical insulator with a dielectric strength of 22 kV/mm (558.8 V/mil) and a resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Strength22 kV/mm559 V/mil
Dielectric Constant (1 MHz)2.9
Dissipation Factor (1 MHz)0.008
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is good (58/100), worse than 92% of polymer grades. UV resistance is poor.

Corrosion ResistanceGood58/100
UV / Weathering ResistancePoor32/100
Chemical Resistance SummaryGood against water, dilute acids/alkalis, salt solutions, aliphatic hydrocarbons, mineral oils and most alcohols; attacked or dissolved by ketones, esters, chlorinated and aromatic solvents; prone to environmental stress cracking under load with fats, oils and surfactants.

Sustainability4

Producing a kilogram of SAN EF takes about 96 MJ of energy and emits 3.5 kg of CO₂ — less than 67% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)96 MJ/kg41,273 BTU/lb
Embodied Carbon (primary production)3.5 kg CO₂/kg
Embodied Water180 L/kg21.6 gal/lb
Typical Recycled Content0%

Manufacturability8

SAN EF's machinability is good (62/100, better than 60% of polymer grades); weldability good (56/100); formability poor (24/100).

MachinabilityGood62/100
WeldabilityGood56/100
Formability (cold)Poor24/100
PolishabilityExcellent88/100
Mold Shrinkage0.55%
Melt Flow Rate25 g/10 min
Processing Melt Temperature (typ.)230°C446 °F
Mold Temperature (typ.)65°C149 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with SAN EF

Is SAN easy to machine?

Machines like acrylic — sharp, polished, high-rake tools, high speed, low feed, air or mist cooling; avoid solvent coolants which cause crazing, and anneal at ~75 °C to relieve stress before machining.

Can SAN be welded?

Ultrasonic, vibration, hot-plate and solvent bonding (MEK/methylene-chloride blends) all work well; solvent joints must be stress-free or the part will craze.

Can SAN be formed, bent or molded?

Dry 2–4 h at 80 °C, inject at 220–260 °C melt / 50–80 °C mold with moderate speed and generous gates; sheet thermoforms at 140–170 °C. Shrinkage 0.4–0.7 % (0.1–0.3 % for GF).

What surface finishes work on SAN?

Takes mirror finish directly from polished tooling; vacuum metallizing, hard coating and pad/screen printing are standard, but check ink and cleaner solvents against ESC risk.

SAN chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
styrenemonomer unit70 – 8075
acrylonitrilehigher AN = higher heat/chemical resistance, more yellow tint20 – 3025
additives (stabilizers, lubricants, colo0.2 – 20.8
glass fiber0 for unfilled; 20/30/40 wt% in GF variants≈ 00

SAN EF — frequently asked

What is SAN EF used for?

SAN EF is typically used for kitchenware and food containers, battery cases, cosmetic packaging, instrument lenses/covers and medical device housings. In short: transparent styrenic copolymer; stiffer than ABS; low elongation, notch-sensitive.

What is the yield strength of SAN EF?

SAN EF has a typical yield strength of 64 MPa (9.28 ksi) and a tensile strength of 66 MPa (9.57 ksi) — stronger than 76% of polymer grades. Strength varies by condition: see the 7 listed tempers.

Is SAN EF easy to machine?

Reasonably — machinability is rated good (62/100, better than 60% of polymer grades). Machines like acrylic — sharp, polished, high-rake tools, high speed, low feed, air or mist cooling; avoid solvent coolants which cause crazing, and anneal at ~75 °C to relieve stress before machining.

Can SAN EF be welded?

Yes — weldability is rated good (56/100). Ultrasonic, vibration, hot-plate and solvent bonding (MEK/methylene-chloride blends) all work well; solvent joints must be stress-free or the part will craze.

What surface finishes work on SAN EF?

Takes mirror finish directly from polished tooling; vacuum metallizing, hard coating and pad/screen printing are standard, but check ink and cleaner solvents against ESC risk.

Can SAN EF be formed, bent or molded?

Dry 2–4 h at 80 °C, inject at 220–260 °C melt / 50–80 °C mold with moderate speed and generous gates; sheet thermoforms at 140–170 °C. Shrinkage 0.4–0.7 % (0.1–0.3 % for GF).

What is the maximum service temperature of SAN EF?

SAN EF is rated for continuous use to about 75°C (167 °F), and briefly to 95°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ISO 4894-1/-2 Plastics — Styrene/acrylonitrile (SAN) moulding and extrusion materials — ISO (1997)
  2. ASTM D4203 Standard Specification for Styrene-Acrylonitrile (SAN) Injection and Extrusion Materials — ASTM International (2018)
  3. Luran SAN product range and processing guide — INEOS Styrolution (2022)
  4. Tyril SAN resin datasheets — Trinseo (2021)
  5. CAMPUS plastics database — SAN ISO 10350 datasets — CWFG / CAMPUS consortium (2023)
  6. Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.