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RTPU FR

Flame-retardant grade

also Isoplast

FR = flame-retardant (UL 94 V-0) grade

Use for electrical enclosures, connectors and rail/transport parts needing V-0 at 1.5–3 mm; slight loss of impact and elongation.

Premium cost $$$

Values for the FR condition

Other RTPU grades and fills

RTPU is listed in 6 conditions; see the grade overview at RTPU.

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
FRThis page
Flame-retardant (UL 94 V-0) grade
Use for electrical enclosures, connectors and rail/transport parts needing V-0 at 1.5–3 mm; slight loss of impact and elongation.46508079 Shore D
ESD / antistatic compounded grade
Carbon-black or permanent-antistat filled compound for tool housings and handling parts needing static dissipation.47505080 Shore D
Hydrolysis / chemical-resistance stabilised grade
Polyether or carbodiimide-stabilised chemistry for hot-water, humid or fuel/oil-contact service (e.g. oilfield and plumbing parts).505516076 Shore D
10 % glass-fibre reinforced
Mild stiffening step that keeps useful ductility and impact strength; good for housings needing better creep resistance.—7225—
20 % glass-fibre reinforced
Balanced stiffness/toughness reinforcement for load-bearing brackets and pressurised fittings.—958—
30 % glass-fibre reinforced
Highest stiffness and strength grade; pick for metal-replacement structural parts where impact demand is moderate.—1155—

What is RTPU FR?

RTPU FR is RTPU in the FR grade — use for electrical enclosures, connectors and rail/transport parts needing V-0 at 1.5–3 mm; slight loss of impact and elongation. RTPU FR has a yield strength of 46 MPa (6.67 ksi) and a tensile strength of 50 MPa (7.25 ksi) — weaker than 55% of polymer grades. Elongation at break is 80% and the elastic modulus is 2.3 GPa (0.334 Msi). RTPU FR has a density of 1.3 g/cm³ (0.047 lb/in³), heavier than 69% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

RTPU FR properties

Typical room-temperature values for RTPU FR; 27 are specific to this condition. Other listed values are RTPU reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

RTPU FR has a density of 1.3 g/cm³ (0.047 lb/in³), heavier than 69% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Density1.3 g/cm³0.05 lb/in³
Glass Transition (Tg)100°C212 °F
Water Absorption (24 h)0.3%
Water Absorption (Saturation)1.3%
Refractive Index1.55
Light Transmission85%

Mechanical13

RTPU FR has a yield strength of 46 MPa (6.67 ksi) and a tensile strength of 50 MPa (7.25 ksi) — weaker than 55% of polymer grades. Elongation at break is 80% and the elastic modulus is 2.3 GPa (0.334 Msi).

Elastic (Young's) Modulus2.3 GPa0.33 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)50 MPa7.3 ksi
Yield Strength (0.2% offset)46 MPa6.7 ksi
Elongation at Break80%
Compressive Strength58 MPa8.4 ksi
Compressive Modulus2 GPa0.29 Msi
Flexural Strength68 MPa9.9 ksi
Flexural Modulus2.3 GPa0.33 Msi
Shear Strength36 MPa5.2 ksi
Izod Impact, Notched450 J/m8.4 ft·lbf/in
Hardness, Shore D79 Shore D
Hardness, Rockwell R113 HRR

Thermal11

RTPU FR is rated for continuous service to 75°C (167 °F). It conducts heat at 0.23 W/m·K (0.133 BTU/hr·ft·°F), better than 65% of polymer grades. Thermal expansion is 85 µm/m·K (47.2 µin/in·°F).

Thermal Conductivity0.23 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,600 J/kg·K0.38 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)85 µm/m·K47.2 µin/in·°F
Max Service Temperature (continuous)75°C167 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa88°C190 °F
Heat Deflection Temp. @ 1.8 MPa73°C163 °F
Vicat Softening Point (B50)83°C181 °F
Flammability (UL 94)V-0 at 1.5 mm (halogen-free or halogenated FR package, grade dependent)
Limiting Oxygen Index28%
Max Service Temperature (short-term)110°C230 °F

Electrical7

RTPU FR is an electrical insulator with a dielectric strength of 24 kV/mm (609.6 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength24 kV/mm610 V/mil
Dielectric Constant (1 MHz)4
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm
Surface Resistivity1×10¹⁴ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (78/100), worse than 61% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good78/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryGood to excellent against aliphatic hydrocarbons, fuels, mineral oils, greases, dilute acids and most alcohols; attacked/swollen by strong polar solvents (DMF, DMSO, THF, ketones, chlorinated solvents), concentrated acids and bases; polyester-based versions hydrolyse in hot water/steam above ~60 °C — use polyether or hydrolysis-stabilised grades.

Sustainability4

Producing a kilogram of RTPU FR takes about 118 MJ of energy and emits 5.5 kg of CO₂ — more than 72% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)118 MJ/kg50,731 BTU/lb
Embodied Carbon (primary production)5.5 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content0%

Manufacturability8

RTPU FR's machinability is good (58/100, worse than 55% of polymer grades); weldability good (62/100); formability fair (50/100).

MachinabilityGood58/100
WeldabilityGood62/100
Formability (cold)Fair50/100
PolishabilityGood60/100
Mold Shrinkage0.6%
Melt Flow Rate12 g/10 min
Processing Melt Temperature (typ.)215°C419 °F
Mold Temperature (typ.)40°C104 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with RTPU FR

Is RTPU easy to machine?

Machines like tough PC: sharp positive-rake carbide tools, high speed with low feed and air/mist cooling to avoid gumming and stress whitening; anneal stock before tight-tolerance cuts.

Can RTPU be welded?

Joins well by ultrasonic, hot-plate, spin and RF welding, and bonds with polyurethane/cyanoacrylate or solvent-type adhesives after light abrasion.

Can RTPU be formed, bent or molded?

Dry pellets 2–4 h at 90–100 °C to <0.02 % moisture, mould at 200–235 °C melt / 20–60 °C tool with generous gates; sheet thermoforms near 150–170 °C.

What surface finishes work on RTPU?

Takes paint and PU topcoats readily after adhesion promoter; can be pad-printed, laser-marked, vacuum-metallised or textured — avoid strong ketone/chlorinated solvent cleaners.

RTPU chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
4,4'-MDI (diphenylmethane diisocyanate hhigh hard-segment content gives rigidity45 – 6555
short-chain diol chain extender (1,4-but15 – 3025
additives (antioxidant, UV stabiliser, l0.2 – 20.8
glass fiber0 in default unfilled grade; 10/20/30 % in GF variants0 – 300
polyol soft segment (polyether PTMEG or polyether for hydrolysis resistance, polyester for oil/abrasion≥ 10 (balance)—

RTPU FR — frequently asked

What is RTPU FR used for?

RTPU FR is typically used for power tool housings, ski boots and sporting goods, automotive interior trim, medical device housings and industrial rollers. In short: stiffest thermoplastic polyurethane; tough chemical-resistant housings; PC-like rigidity, higher toughness.

What is the yield strength of RTPU FR?

RTPU FR has a typical yield strength of 46 MPa (6.67 ksi) and a tensile strength of 50 MPa (7.25 ksi) — weaker than 55% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is RTPU FR easy to machine?

Reasonably — machinability is rated good (58/100, worse than 55% of polymer grades). Machines like tough PC: sharp positive-rake carbide tools, high speed with low feed and air/mist cooling to avoid gumming and stress whitening; anneal stock before tight-tolerance cuts.

Can RTPU FR be welded?

Yes — weldability is rated good (62/100). Joins well by ultrasonic, hot-plate, spin and RF welding, and bonds with polyurethane/cyanoacrylate or solvent-type adhesives after light abrasion.

What surface finishes work on RTPU FR?

Takes paint and PU topcoats readily after adhesion promoter; can be pad-printed, laser-marked, vacuum-metallised or textured — avoid strong ketone/chlorinated solvent cleaners.

Can RTPU FR be formed, bent or molded?

Dry pellets 2–4 h at 90–100 °C to <0.02 % moisture, mould at 200–235 °C melt / 20–60 °C tool with generous gates; sheet thermoforms near 150–170 °C.

What is the maximum service temperature of RTPU FR?

RTPU FR is rated for continuous use to about 75°C (167 °F), and briefly to 110°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Isoplast Engineering Thermoplastic Polyurethane Resins — product and processing data — Lubrizol Engineered Polymers (2022)
  2. CAMPUS / UL Prospector rigid TPU (TPU-ARES/TPU-ARET) datasheets — CWFG / UL Solutions (2024)
  3. ASM Engineered Materials Handbook Vol. 2 — Engineering Plastics (polyurethanes) — ASM International (1988)
  4. ISO 527 / ISO 178 / ISO 75 / ASTM D256 test methods — ISO / ASTM (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.