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PC vs RTPU

Polymer · grade comparison

PC and RTPU are both polymer grades. PC is the stronger of the two: yield strength 63 MPa (9.14 ksi) against 52 MPa (7.54 ksi) for RTPU, about 21% more; tensile strength follows at 68 MPa (9.86 ksi) vs 58 MPa (8.41 ksi). In exchange, RTPU is the more ductile: elongation 140% versus 110% for PC, and PC is harder (84 Shore D vs 78 Shore D). PC is stiffer (2.4 GPa vs 2.1 GPa) and PC runs hotter in service (120°C vs 80°C continuous). On the shop floor, PC machines more easily (65 vs 55 out of 100) and PC sits in a lower cost tier (budget, $) than RTPU (premium, $$$).

PCChoose it when strength drives the design, or when the part sees heat.

RTPUChoose it when the part is bent, formed or impact-loaded.

PC vs RTPU: properties

PCRTPU

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.4 GPa0.34 Msi
2.1 GPa0.3 Msi

Shear Modulus

0.83 GPa0.12 Msi
—

Bulk Modulus

4 GPa0.51 Msi
—

Poisson's Ratio

0.38
0.4

Tensile Strength (Ultimate)

68 MPa9.9 ksi
58 MPa8.4 ksi

Yield Strength (0.2% offset)

63 MPa9.1 ksi
52 MPa7.5 ksi

Elongation at Break

110%
140%

Compressive Strength

80 MPa11.6 ksi
60 MPa8.7 ksi

Compressive Modulus

2.4 GPa0.35 Msi
2 GPa0.29 Msi

Flexural Strength

97 MPa14.1 ksi
72 MPa10.4 ksi

Flexural Modulus

2.4 GPa0.34 Msi
2.1 GPa0.3 Msi

Shear Strength

41 MPa5.9 ksi
40 MPa5.8 ksi

Fracture Toughness (K_IC)

2.2 MPa·√m2 ksi·√in
—

Hardness, Shore D

84 Shore D
78 Shore D

Hardness, Rockwell M

70 HRM
—

Hardness, Rockwell R

120 HRR
115 HRR

Same in both: Izod Impact, Notched 800 J/m15 ft·lbf/in

Physical

Density and transition temperatures.

Glass Transition (Tg)

147°C297 °F
100°C212 °F

Water Absorption (24 h)

0.15%
0.3%

Water Absorption (Saturation)

0.35%
1.3%

Refractive Index

1.585
1.55

Light Transmission

88%
85%

Same in both: Density 1.2 g/cm³0.04 lb/in³

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,200 J/kg·K0.29 BTU/lb·°F
1,600 J/kg·K0.38 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

67 µm/m·K37.2 µin/in·°F
85 µm/m·K47.2 µin/in·°F

Max Service Temperature (continuous)

120°C248 °F
80°C176 °F

Heat Deflection Temp. @ 0.45 MPa

138°C280 °F
95°C203 °F

Heat Deflection Temp. @ 1.8 MPa

129°C264 °F
80°C176 °F

Vicat Softening Point (B50)

146°C295 °F
88°C190 °F

Limiting Oxygen Index

26%
21%

Max Service Temperature (short-term)

145°C293 °F
110°C230 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Strength

22 kV/mm559 V/mil
24 kV/mm610 V/mil

Dielectric Constant (1 MHz)

2.9
4

Dissipation Factor (1 MHz)

0.01
0.03

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁴ Ω·cm

Surface Resistivity

1×10¹⁵ Ω
1×10¹⁴ Ω

Comparative Tracking Index (CTI)

250 V
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
80 / 100

UV / Weathering Resistance

30 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Formability (cold)

75 / 100
60 / 100

Polishability

85 / 100
60 / 100

Mold Shrinkage

0.6%
0.5%

Melt Flow Rate

10 g/10 min
15 g/10 min

Processing Melt Temperature (typ.)

295°C563 °F
215°C419 °F

Mold Temperature (typ.)

90°C194 °F
40°C104 °F

Same in both: Weldability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

105 MJ/kg45,142 BTU/lb
118 MJ/kg50,731 BTU/lb

Embodied Carbon (primary production)

6.3 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
260 L/kg31.2 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

57 kN·m/kg
48 kN·m/kg

Specific Stiffness (E / density)

2 MN·m/kg
1.8 MN·m/kg

Modulus of Resilience

844 kJ/m³
644 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePCRTPU

Manufacturing and finishing

CapabilityPCRTPU
CNC machiningYes—
Sheet metalYes—
Injection moldingYes—
3D printingYes—
Default conditionUnfilled—
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Chrome Plating (Plastic)Yes—
Conductive CoatingYes—
Dyeing (Nylon)Yes—
EMI Shielding CoatingYes—
PaintingYes—
Primer CoatingYes—
Soft Touch CoatingYes—
Spray PaintingYes—
Tinted CoatingYes—
UV CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

PC vs RTPU — frequently asked

Is PC stronger than RTPU?

Yes. PC has a typical yield strength of 63 MPa (9.14 ksi) against 52 MPa (7.54 ksi) for RTPU — about 21% more. Tensile strength is 68 MPa (9.86 ksi) vs 58 MPa (8.41 ksi).

Which is cheaper, PC or RTPU?

PC is the lower-cost material: it sits in the budget tier ($) while RTPU is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, PC or RTPU?

PC, by a small margin. Both rate good for machinability — 65/100 against 55/100 for RTPU.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PC and RTPU side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.