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PESU GF10

Reinforced grade

ISO 1043 PES · also Ultrason E, Sumikaexcel

GF10 = 10% glass-fiber reinforced

Light reinforcement when moderate stiffness gain is needed with retained toughness.

High cost $$$$

Values for the GF10 condition

Other PESU grades and fills

PESU is listed in 8 conditions; see the grade overview at PESU.

Compare all 8 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Bearing grade
Internally lubricated compound for high-temperature bushings, seal rings and wear pads.6062885 Shore D
ESD / static-dissipative compound
Carbon-black or carbon-fiber loaded compound for wafer handling and electronics fixtures needing 10^4–10^9 Ω surface.7880588 Shore D
Membrane grade resin/powder
High-purity, narrow-MW resin dissolved in NMP/DMAc for phase-inversion UF, MF and hemodialysis membranes.84854087 Shore D
GF10This page
10% glass-fiber reinforced
Light reinforcement when moderate stiffness gain is needed with retained toughness.—1005—
20% glass-fiber reinforced
Mid-level stiffness/creep upgrade for structural housings and connectors.—1253—
30% glass-fiber reinforced
Workhorse reinforced grade for aircraft interior brackets, high-temperature structural and electrical parts.—1502.592 HRM
40% glass-fiber reinforced
Maximum stiffness and lowest CTE glass grade for load-bearing high-temperature components.—1651.8—
30% carbon-fiber reinforced
Choose for maximum specific stiffness, low CTE and static-dissipative behaviour in hot service.—1901.5—

What is PESU GF10?

PESU GF10 is PESU in the GF10 grade — light reinforcement when moderate stiffness gain is needed with retained toughness. PESU GF10 has a yield strength of 84 MPa (12.2 ksi) and a tensile strength of 100 MPa (14.5 ksi) — stronger than 89% of polymer grades. Elongation at break is 5% and the elastic modulus is 4.3 GPa (0.624 Msi). PESU GF10 has a density of 1.44 g/cm³ (0.052 lb/in³), heavier than 85% of polymer grades. Its glass-transition temperature is 225°C (437 °F).

Advantages

  • High strength — 84 MPa (12.2 ksi), better than 89% of polymer grades
  • Stiff — 4.3 GPa (0.624 Msi), better than 88% of polymer grades
  • Polishes to a fine finish — 75/100, better than 86% of polymer grades
  • High service temperature — 180°C (356 °F), better than 85% of polymer grades
  • Low, predictable mold shrinkage — 0.4%, better than 82% of polymer grades

Limitations

  • Heavy — 1.44 g/cm³ (0.052 lb/in³), worse than 85% of polymer grades
  • High embodied carbon — 8 kg CO₂/kg, worse than 83% of polymer grades
  • Degrades in UV without stabilisers — 25/100, worse than 76% of polymer grades

PESU GF10 properties

Typical room-temperature values for PESU GF10; 10 are specific to this condition. Other listed values are PESU reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

PESU GF10 has a density of 1.44 g/cm³ (0.052 lb/in³), heavier than 85% of polymer grades. Its glass-transition temperature is 225°C (437 °F).

Density1.44 g/cm³0.05 lb/in³
Glass Transition (Tg)225°C437 °F
Water Absorption (24 h)0.45%
Water Absorption (Saturation)2.1%
Refractive Index1.65
Light Transmission75%

Mechanical17

PESU GF10 has a yield strength of 84 MPa (12.2 ksi) and a tensile strength of 100 MPa (14.5 ksi) — stronger than 89% of polymer grades. Elongation at break is 5% and the elastic modulus is 4.3 GPa (0.624 Msi).

Elastic (Young's) Modulus4.3 GPa0.62 Msi
Shear Modulus0.95 GPa0.14 Msi
Bulk Modulus4 GPa0.58 Msi
Poisson's Ratio0.39
Tensile Strength (Ultimate)100 MPa14.5 ksi
Yield Strength (0.2% offset)84 MPa12.2 ksi
Elongation at Break5%
Compressive Strength100 MPa14.5 ksi
Compressive Modulus2.6 GPa0.38 Msi
Flexural Strength129 MPa18.7 ksi
Flexural Modulus4.2 GPa0.61 Msi
Shear Strength66 MPa9.6 ksi
Fracture Toughness (K_IC)3 MPa·√m2.7 ksi·√in
Izod Impact, Notched65 J/m1.2 ft·lbf/in
Hardness, Shore D87 Shore D
Hardness, Rockwell M88 HRM
Hardness, Rockwell R120 HRR

Thermal11

PESU GF10 is rated for continuous service to 180°C (356 °F). It conducts heat at 0.18 W/m·K (0.104 BTU/hr·ft·°F), worse than 73% of polymer grades. Thermal expansion is 38 µm/m·K (21.1 µin/in·°F).

Thermal Conductivity0.18 W/m·K0.1 BTU/hr·ft·°F
Specific Heat Capacity1,100 J/kg·K0.26 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)38 µm/m·K21.1 µin/in·°F
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-100°C-148 °F
Heat Deflection Temp. @ 0.45 MPa216°C421 °F
Heat Deflection Temp. @ 1.8 MPa210°C410 °F
Vicat Softening Point (B50)223°C433 °F
Flammability (UL 94)V-0 at 0.8–1.6 mm, 5VA achievable in thicker sections; inherently flame retardant with very low smoke
Limiting Oxygen Index38%
Max Service Temperature (short-term)220°C428 °F

Electrical7

PESU GF10 is an electrical insulator with a dielectric strength of 17 kV/mm (431.8 V/mil) and a resistivity of 1×10¹⁵ Ω·m.

Electrical Resistivity1×10¹⁵ Ω·m3.94×10²² µΩ·in
Dielectric Strength17 kV/mm432 V/mil
Dielectric Constant (1 MHz)3.5
Dissipation Factor (1 MHz)0.005
Volume Resistivity1×10¹⁷ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)150 V

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is poor.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryVery good against hot water/steam, dilute acids and alkalis, aliphatic hydrocarbons, oils and alcohols; hydrolytically stable to repeated autoclaving. Attacked or dissolved by ketones, esters, DMF/NMP/DMAc and chlorinated solvents; prone to environmental stress cracking under load in polar solvents; poor UV resistance unpigmented.

Sustainability4

Producing a kilogram of PESU GF10 takes about 150 MJ of energy and emits 8 kg of CO₂ — more than 84% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)150 MJ/kg64,488 BTU/lb
Embodied Carbon (primary production)8 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content0%

Manufacturability8

PESU GF10's machinability is good (55/100, worse than 64% of polymer grades); weldability very good (70/100); formability good (55/100).

MachinabilityGood55/100
WeldabilityVery good70/100
Formability (cold)Good55/100
PolishabilityVery good75/100
Mold Shrinkage0.4%
Melt Flow Rate18 g/10 min
Processing Melt Temperature (typ.)355°C671 °F
Mold Temperature (typ.)160°C320 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PESU GF10

Is PESU easy to machine?

Machines cleanly with sharp carbide tools, positive rake and generous air/mist cooling; avoid cutting fluids containing ketones/esters and stress-relieve annealed blanks (~180 °C) before finish cuts to prevent crazing.

Can PESU be welded?

Joinable by ultrasonic, hot-plate, IR and vibration welding as well as solvent bonding (NMP/DMAc) and high-temperature epoxy adhesives; parts must be dried first or weld porosity occurs.

Can PESU be formed, bent or molded?

Inject at 340–380 °C melt with 140–180 °C mold; resin must be dried 3–4 h at 150 °C to <0.02 % moisture. Sheet thermoforms above ~230 °C; high melt viscosity requires generous gates and runners.

What surface finishes work on PESU?

Amber transparent surface polishes well and accepts vacuum metallizing, hard coats and pad printing; UV-stabilizing pigment or coating is required for outdoor exposure to limit yellowing.

PESU chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
glass fiber0 in default unfilled grade; 10–40 wt% in GF variants0 – 400
carbon fiberCF reinforced compounds only0 – 300
PTFE / graphite lubricantbearing grades only0 – 200
polyethersulfone repeat unit (–C6H4–SO2–amorphous polyarylethersulfone from 4,4'-dichlorodiphenyl sulfone + bisphenol S salt; ISO 1043 code PES/PESUbalance—

PESU GF10 — frequently asked

What is PESU GF10 used for?

PESU GF10 is typically used for aircraft interior components, microwave cookware, gas separation membranes, electrical insulation and medical sterilization trays. In short: highest-heat sulfone after PPSU; inherently flame retardant; machinable transparent high-temp resin.

What is the yield strength of PESU GF10?

PESU GF10 has a typical yield strength of 84 MPa (12.2 ksi) and a tensile strength of 100 MPa (14.5 ksi) — stronger than 89% of polymer grades. Strength varies by condition: see the 8 listed tempers.

Is PESU GF10 easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Machines cleanly with sharp carbide tools, positive rake and generous air/mist cooling; avoid cutting fluids containing ketones/esters and stress-relieve annealed blanks (~180 °C) before finish cuts to prevent crazing.

Can PESU GF10 be welded?

Yes — weldability is rated very good (70/100). Joinable by ultrasonic, hot-plate, IR and vibration welding as well as solvent bonding (NMP/DMAc) and high-temperature epoxy adhesives; parts must be dried first or weld porosity occurs.

What surface finishes work on PESU GF10?

Amber transparent surface polishes well and accepts vacuum metallizing, hard coats and pad printing; UV-stabilizing pigment or coating is required for outdoor exposure to limit yellowing.

Can PESU GF10 be formed, bent or molded?

Inject at 340–380 °C melt with 140–180 °C mold; resin must be dried 3–4 h at 150 °C to <0.02 % moisture. Sheet thermoforms above ~230 °C; high melt viscosity requires generous gates and runners.

What is the maximum service temperature of PESU GF10?

PESU GF10 is rated for continuous use to about 180°C (356 °F), and briefly to 220°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Ultrason E (PESU) product line and processing guide — BASF (2023)
  2. Sumikaexcel PES grade data — Sumitomo Chemical (2022)
  3. TECASON E stock shape datasheet — Ensinger (2023)
  4. CAMPUS plastics database — PESU ISO 10350 datasets — CWFG / CAMPUS consortium (2024)
  5. ISO 1043-1 Plastics — Symbols and abbreviated terms — ISO (2011)
  6. ISO 527 / ISO 75 / ISO 306 test methods — ISO (2019)
  7. Engineering Plastics — Engineered Materials Handbook Vol.2 — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.