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PAS PTFE-LUB

Additive grade

ISO 1043 PAS

Internally lubricated compound (often PTFE + glass or carbon) for dry-running bushings, seals and wear pads at elevated temperature.

High cost $$$$

Values for the PTFE-LUB condition

Other PAS grades and fills

PAS is listed in 10 conditions; see the grade overview at PAS.

Compare all 10 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
PTFE-LUBThis page
PTFE / graphite lubricated bearing grade
Internally lubricated compound (often PTFE + glass or carbon) for dry-running bushings, seals and wear pads at elevated temperature.—68486 Shore D
Polysulfone
Lowest-cost, best-flow sulfone; pick for transparent sterilisable housings and food/dairy contact parts up to ~150 °C.707060—
Polyphenylsulfone
Toughest and most steam/hydrolysis resistant sulfone; pick for repeatedly autoclaved medical trays, baby bottles and hot-water plumbing fittings.707070—
Flame retardant, UL 94 V-0 rated
Certified V-0 (often 5VA) compound for aircraft interiors, rail and electrical enclosures with low smoke and heat release.72753085 Shore D
ESD / static-dissipative compound
Carbon-black or carbon-fibre modified compound with controlled surface resistivity for electronics and cleanroom tooling.—72886 Shore D
Polyethersulfone
Highest Tg and stiffness of the family with inherent V-0; pick for 180 °C continuous service, membranes and electrical insulation.858835—
10 % glass-fibre reinforced
Mild stiffening and shrinkage control while keeping usable ductility; for thin-wall housings and connectors.—926—
20 % glass-fibre reinforced
Balanced stiffness/creep resistance for structural brackets and hot-fluid components.—1153.5—
30 % glass-fibre reinforced
Maximum stiffness and dimensional stability grade; pick for load-bearing high-temperature parts where opacity and lower toughness are acceptable.1401402.5—
30 % carbon-fibre reinforced
Highest specific stiffness plus static-dissipative behaviour; for lightweight structural and semiconductor handling parts.—1652—

What is PAS PTFE-LUB?

PAS PTFE-LUB is PAS in the PTFE-LUB grade — internally lubricated compound (often PTFE + glass or carbon) for dry-running bushings, seals and wear pads at elevated temperature. PAS PTFE-LUB has a yield strength of 75 MPa (10.9 ksi) and a tensile strength of 68 MPa (9.86 ksi) — stronger than 84% of polymer grades. Elongation at break is 4% and the elastic modulus is 4.2 GPa (0.609 Msi). PAS PTFE-LUB has a density of 1.5 g/cm³ (0.0542 lb/in³), heavier than 88% of polymer grades. Its glass-transition temperature is 210°C (410 °F).

Advantages

  • Conducts heat well — 0.35 W/m·K (0.202 BTU/hr·ft·°F), better than 91% of polymer grades
  • Stiff — 4.2 GPa (0.609 Msi), better than 87% of polymer grades
  • High strength — 75 MPa (10.9 ksi), better than 84% of polymer grades
  • High service temperature — 175°C (347 °F), better than 84% of polymer grades
  • Polishes to a fine finish — 70/100, better than 77% of polymer grades

Limitations

  • Heavy — 1.5 g/cm³ (0.0542 lb/in³), worse than 88% of polymer grades
  • High embodied carbon — 8 kg CO₂/kg, worse than 83% of polymer grades
  • Limited ductility — 4%, worse than 78% of polymer grades

PAS PTFE-LUB properties

Typical room-temperature values for PAS PTFE-LUB; 25 are specific to this condition. Other listed values are PAS reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

PAS PTFE-LUB has a density of 1.5 g/cm³ (0.0542 lb/in³), heavier than 88% of polymer grades. Its glass-transition temperature is 210°C (410 °F).

Density1.5 g/cm³0.05 lb/in³
Glass Transition (Tg)210°C410 °F
Water Absorption (24 h)0.4%
Water Absorption (Saturation)1.2%
Refractive Index1.64
Light Transmission75%

Mechanical17

PAS PTFE-LUB has a yield strength of 75 MPa (10.9 ksi) and a tensile strength of 68 MPa (9.86 ksi) — stronger than 84% of polymer grades. Elongation at break is 4% and the elastic modulus is 4.2 GPa (0.609 Msi).

Elastic (Young's) Modulus4.2 GPa0.61 Msi
Shear Modulus0.9 GPa0.13 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)68 MPa9.9 ksi
Yield Strength (0.2% offset)75 MPa10.9 ksi
Elongation at Break4%
Compressive Strength110 MPa16 ksi
Compressive Modulus2.5 GPa0.36 Msi
Flexural Strength100 MPa14.5 ksi
Flexural Modulus4.5 GPa0.65 Msi
Shear Strength55 MPa8 ksi
Fracture Toughness (K_IC)2 MPa·√m1.8 ksi·√in
Izod Impact, Notched45 J/m0.84 ft·lbf/in
Hardness, Shore A96 Shore A
Hardness, Shore D86 Shore D
Hardness, Rockwell M90 HRM
Hardness, Rockwell R118 HRR

Thermal11

PAS PTFE-LUB is rated for continuous service to 175°C (347 °F). It conducts heat at 0.35 W/m·K (0.202 BTU/hr·ft·°F), better than 91% of polymer grades. Thermal expansion is 55 µm/m·K (30.6 µin/in·°F).

Thermal Conductivity0.35 W/m·K0.2 BTU/hr·ft·°F
Specific Heat Capacity1,150 J/kg·K0.27 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)55 µm/m·K30.6 µin/in·°F
Max Service Temperature (continuous)175°C347 °F
Min Service Temperature-100°C-148 °F
Heat Deflection Temp. @ 0.45 MPa205°C401 °F
Heat Deflection Temp. @ 1.8 MPa200°C392 °F
Vicat Softening Point (B50)210°C410 °F
Flammability (UL 94)PESU and PPSU grades are typically V-0/5VA at 1.5 mm without additives; PSU grades are usually HB to V-2 unless flame-retarded
Limiting Oxygen Index36%
Max Service Temperature (short-term)210°C410 °F

Electrical7

PAS PTFE-LUB is an electrical insulator with a dielectric strength of 17 kV/mm (431.8 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength17 kV/mm432 V/mil
Dielectric Constant (1 MHz)3.4
Dissipation Factor (1 MHz)0.008
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)150 V

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is poor.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistancePoor30/100
Chemical Resistance SummaryExcellent against hot water/steam, dilute acids, alkalis, salt solutions, oils and alcohols; attacked or stress-cracked by ketones, esters, chlorinated and aromatic hydrocarbons; poor unstabilised UV/weathering resistance.

Sustainability4

Producing a kilogram of PAS PTFE-LUB takes about 145 MJ of energy and emits 8 kg of CO₂ — more than 83% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)145 MJ/kg62,339 BTU/lb
Embodied Carbon (primary production)8 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content0%

Manufacturability8

PAS PTFE-LUB's machinability is good (65/100, better than 66% of polymer grades); weldability poor (20/100); formability poor (20/100).

MachinabilityGood65/100
WeldabilityPoor20/100
Formability (cold)Poor20/100
PolishabilityVery good70/100
Mold Shrinkage0.5%
Melt Flow Rate20 g/10 min
Processing Melt Temperature (typ.)360°C680 °F
Mold Temperature (typ.)150°C302 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PAS PTFE-LUB

Is PAS easy to machine?

Machines cleanly with sharp carbide tools, high speed and light feeds; use air or water mist rather than solvent-bearing coolants and anneal stock shapes to avoid stress cracking and crazing.

Can PAS be welded?

Ultrasonic, hot-plate, laser and hot-gas welding all work well; solvent bonding possible with strong solvents but adds crazing risk — mechanical joints need generous radii due to notch sensitivity.

Can PAS be formed, bent or molded?

Dry resin to <0.05 % moisture, inject at 340–390 °C with 120–170 °C molds and generous gates/vents; extruded sheet thermoforms readily around 230–260 °C.

What surface finishes work on PAS?

Takes vapour polishing, paint and metallisation with primer; unstabilised parts should be painted or UV-stabilised for outdoor use as they yellow and lose surface toughness.

PAS chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance.

ElementSpec limit (wt %)
bisphenol-A ether segmentpresent in PSU (polysulfone) chemistry—
diphenyl ether segmentpresent in PESU (polyethersulfone) chemistry—
biphenyl segmentpresent in PPSU (polyphenylsulfone) chemistry—
glass fiber0–40 % in reinforced compounds≈ 0
carbon fiber0–30 % in CF compounds≈ 0
PTFE / graphite lubricantup to ~20 % in bearing grades≈ 0
aromatic diaryl sulfone repeat unit (–Arbackbone linkage common to PSU, PESU and PPSUbalance

PAS PTFE-LUB — frequently asked

What is PAS PTFE-LUB used for?

PAS PTFE-LUB is typically used for high-temperature structural parts, specialty electrical insulation, chemical-resistant components and aerospace and medical parts where any sulfone grade is acceptable. In short: umbrella sulfone designation; specify subtype for design; machinable high-heat thermoplastic.

What is the yield strength of PAS PTFE-LUB?

PAS PTFE-LUB has a typical yield strength of 75 MPa (10.9 ksi) and a tensile strength of 68 MPa (9.86 ksi) — stronger than 84% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is PAS PTFE-LUB easy to machine?

Reasonably — machinability is rated good (65/100, better than 66% of polymer grades). Machines cleanly with sharp carbide tools, high speed and light feeds; use air or water mist rather than solvent-bearing coolants and anneal stock shapes to avoid stress cracking and crazing.

Can PAS PTFE-LUB be welded?

Not readily — weldability is rated poor (20/100). Ultrasonic, hot-plate, laser and hot-gas welding all work well; solvent bonding possible with strong solvents but adds crazing risk — mechanical joints need generous radii due to notch sensitivity.

What surface finishes work on PAS PTFE-LUB?

Takes vapour polishing, paint and metallisation with primer; unstabilised parts should be painted or UV-stabilised for outdoor use as they yellow and lose surface toughness.

Can PAS PTFE-LUB be formed, bent or molded?

Dry resin to <0.05 % moisture, inject at 340–390 °C with 120–170 °C molds and generous gates/vents; extruded sheet thermoforms readily around 230–260 °C.

What is the maximum service temperature of PAS PTFE-LUB?

PAS PTFE-LUB is rated for continuous use to about 175°C (347 °F), and briefly to 210°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ISO 1043-1 Plastics — Symbols and abbreviated terms — ISO (2011)
  2. ASTM D6394 Standard Specification for Sulfone Plastics (SP) — ASTM (2022)
  3. Udel PSU / Veradel PESU / Radel PPSU design guides — Solvay Specialty Polymers (2023)
  4. Ultrason E / S / P product brochure — BASF (2022)
  5. TECASON S / E / P stock shape data — Ensinger (2023)
  6. CAMPUS plastics database — sulfone polymer datasheets — CWFG/CAMPUS (2024)
  7. Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)
  8. PSU/PES/PPSU (2026)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.