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PAS vs PPSU-GF30

Polymer · grade comparison

PAS and PPSU-GF30 are both polymer grades. PPSU-GF30 is the stronger of the two: tensile strength 125 MPa (18.1 ksi) against 78 MPa (11.3 ksi) for PAS, about 60% more. In exchange, PAS is the more ductile: elongation 50% versus 2.5% for PPSU-GF30, and PPSU-GF30 is harder (90 Shore D vs 85 Shore D). PAS is lighter (1.29 g/cm³ vs 1.56 g/cm³ for PPSU-GF30) and PPSU-GF30 is stiffer (9 GPa vs 2.5 GPa). On the shop floor, PAS welds better (very good vs fair).

PASChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

PPSU-GF30Choose it when strength drives the design.

PAS vs PPSU-GF30: properties

PASPPSU-GF30

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.5 GPa0.36 Msi
9 GPa1.3 Msi

Shear Modulus

0.9 GPa0.13 Msi
—

Poisson's Ratio

0.4
0.39

Tensile Strength (Ultimate)

78 MPa11.3 ksi
125 MPa18.1 ksi

Yield Strength (0.2% offset)

75 MPa10.9 ksi
—

Elongation at Break

50%
2.5%

Compressive Strength

100 MPa14.5 ksi
150 MPa21.8 ksi

Compressive Modulus

2.5 GPa0.36 Msi
8 GPa1.2 Msi

Flexural Strength

108 MPa15.7 ksi
180 MPa26.1 ksi

Flexural Modulus

2.6 GPa0.38 Msi
8.3 GPa1.2 Msi

Shear Strength

62 MPa9 ksi
72 MPa10.4 ksi

Fracture Toughness (K_IC)

2.6 MPa·√m2.4 ksi·√in
3.2 MPa·√m2.9 ksi·√in

Izod Impact, Notched

85 J/m1.6 ft·lbf/in
90 J/m1.7 ft·lbf/in

Hardness, Shore A

96 Shore A
—

Hardness, Shore D

85 Shore D
90 Shore D

Hardness, Rockwell M

88 HRM
98 HRM

Hardness, Rockwell R

120 HRR
122 HRR

Physical

Density and transition temperatures.

Density

1.29 g/cm³0.05 lb/in³
1.56 g/cm³0.06 lb/in³

Glass Transition (Tg)

210°C410 °F
220°C428 °F

Water Absorption (24 h)

0.4%
0.3%

Water Absorption (Saturation)

1.2%
0.8%

Refractive Index

1.64
—

Light Transmission

75%
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.22 W/m·K0.13 BTU/hr·ft·°F
0.35 W/m·K0.2 BTU/hr·ft·°F

Specific Heat Capacity

1,150 J/kg·K0.27 BTU/lb·°F
1,100 J/kg·K0.26 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

55 µm/m·K30.6 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Max Service Temperature (continuous)

170°C338 °F
180°C356 °F

Min Service Temperature

-100°C-148 °F
-50°C-58 °F

Heat Deflection Temp. @ 0.45 MPa

195°C383 °F
220°C428 °F

Heat Deflection Temp. @ 1.8 MPa

190°C374 °F
214°C417 °F

Vicat Softening Point (B50)

210°C410 °F
224°C435 °F

Limiting Oxygen Index

34%
40%

Same in both: Max Service Temperature (short-term) 210°C410 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

17 kV/mm432 V/mil
19 kV/mm483 V/mil

Dielectric Constant (1 MHz)

3.4
3.9

Volume Resistivity

1×10¹⁶ Ω·cm
1×10¹⁵ Ω·cm

Same in both: Dissipation Factor (1 MHz) 0.008 · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 150 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
82 / 100

UV / Weathering Resistance

30 / 100
35 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
55 / 100

Weldability

72 / 100
40 / 100

Formability (cold)

60 / 100
12 / 100

Polishability

70 / 100
35 / 100

Mold Shrinkage

0.6%
0.35%

Melt Flow Rate

20 g/10 min
9 g/10 min

Processing Melt Temperature (typ.)

360°C680 °F
370°C698 °F

Same in both: Mold Temperature (typ.) 150°C302 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

145 MJ/kg62,339 BTU/lb
160 MJ/kg68,788 BTU/lb

Embodied Carbon (primary production)

8 kg CO₂/kg
8.5 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
500 L/kg59.9 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

60 kN·m/kg
80 kN·m/kg

Specific Stiffness (E / density)

1.9 MN·m/kg
5.8 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePAS

Manufacturing and finishing

CapabilityPASPPSU-GF30
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

PAS vs PPSU-GF30 — frequently asked

Is PPSU-GF30 stronger than PAS?

Yes. PPSU-GF30 has a typical tensile strength of 125 MPa (18.1 ksi) against 78 MPa (11.3 ksi) for PAS — about 60% more.

Which is cheaper, PAS or PPSU-GF30?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, PAS or PPSU-GF30?

PAS, by a small margin. Both rate good for machinability — 62/100 against 55/100 for PPSU-GF30; for welding the order is PAS first (very good, 72/100) then PPSU-GF30 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in PAS and PPSU-GF30 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.