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Aluminum 6110A

AA 6110A · EN AW-6110A, AlMg0.9Si0.9MnCu

6110A (EN AW-6110A, AlMg0.9Si0.9MnCu) is a copper- and manganese-modified Al-Mg-Si extrusion alloy developed for the upper strength range of the 6000-series family.

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Reference datasheet — 6110A is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the T6 condition

6110A tempers and conditions

6110A is supplied in 9 conditions, soft to hard. T6 is the default FabDigit quotes; the values on this page are for it.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for heavy cold forming or deep bending before re-heat-treatment.651302440 HB48 % IACS
As fabricated
Mill condition for stock that will be solution treated or aged by the customer.1102001855 HB43 % IACS
Cooled from hot working and naturally aged
Press-quench-free stock with moderate strength; used when parts are formed then artificially aged.1302301865 HB42 % IACS
Solution heat treated and naturally aged
Pick for parts that must be bent, roll-formed or hydroformed and then paint-baked/aged to T6-like strength.1552602075 HB37 % IACS
Solution heat treated and overaged (stabilized)
Over-aged for dimensional stability and better resistance to intergranular attack in Cu-bearing 6000 series, at some strength loss.2853301398 HB45 % IACS
Solution heat treated and under-aged
Choose when high energy absorption / bendability is needed with most of the T6 strength (crash boxes).29034015100 HB39 % IACS
Cooled from hot working and artificially aged
Lowest-cost aged temper (press quench only) for thin structural profiles where T6 strength is not required.30034012100 HB42 % IACS
T6Default
Solution heat treated and artificially aged
Default stocked condition: maximum strength for crash-management and load-bearing extrusions.35538511115 HB40 % IACS
T6 with improved mechanical properties
Controlled-aging temper giving the highest guaranteed strength for demanding extruded structures.37040010120 HB—

What is 6110A?

6110A (EN AW-6110A, AlMg0.9Si0.9MnCu) is a copper- and manganese-modified Al-Mg-Si extrusion alloy developed for the upper strength range of the 6000-series family. In T6 it reaches 355 MPa yield, 385 MPa tensile, 11% elongation and 115 HB (68 HRB), which suits load-bearing transportation and structural extrusions where 6082 is not strong enough. The copper addition reduces corrosion resistance and weldability relative to Cu-free 6000-series grades, conductivity is 40% IACS and service is limited to about 150 °C. 6082-T6 is the usual alternative where welding or chloride exposure dominates. 6110A has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 585°C (1,085 °F). 6110A has a yield strength of 355 MPa (51.5 ksi) and a tensile strength of 385 MPa (55.8 ksi) — stronger than 84% of aluminum grades. Elongation at break is 11% and the elastic modulus is 70 GPa (10.2 Msi).

What is 6110A used for?

  • High-strength structural extrusions
  • Automotive bumper beams
  • Vehicle seat and slide rails
  • Chassis and subframe sections
  • Crash management components
  • Load-bearing transport profiles
  • Machinery structural members

Advantages

  • High strength — 355 MPa (51.5 ksi), better than 84% of aluminum grades
  • Conducts heat well — 160 W/m·K (92.4 BTU/hr·ft·°F), better than 76% of aluminum grades

6110A properties

Typical room-temperature values for 6110A-T6; bars are the position among aluminum grades.

Physical3

6110A has a density of 2.71 g/cm³ (0.0979 lb/in³), heavier than 51% of aluminum grades. It melts at 585°C (1,085 °F).

Density2.71 g/cm³0.1 lb/in³
Melting Point (Solidus)585°C1,085 °F
Liquidus Temperature650°C1,202 °F

Mechanical16

6110A has a yield strength of 355 MPa (51.5 ksi) and a tensile strength of 385 MPa (55.8 ksi) — stronger than 84% of aluminum grades. Elongation at break is 11% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.4 GPa3.8 Msi
Bulk Modulus70 GPa10.2 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)385 MPa55.8 ksi
Yield Strength (0.2% offset)355 MPa51.5 ksi
Elongation at Break11%
Reduction in Area30%
Compressive Strength360 MPa52.2 ksi
Shear Strength230 MPa33.4 ksi
Fatigue Strength (Endurance Limit)110 MPa16 ksi
Fracture Toughness (K_IC)27 MPa·√m24.6 ksi·√in
Charpy V-Notch Impact (RT)14 J10.3 ft·lbf
Hardness, Brinell115 HB
Hardness, Rockwell B68 HRB
Hardness, Vickers125 HV

Thermal6

6110A is rated for continuous service to 150°C (302 °F). It conducts heat at 160 W/m·K (92.4 BTU/hr·ft·°F), better than 76% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity160 W/m·K92.4 BTU/hr·ft·°F
Specific Heat Capacity895 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion393 J/g169 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-196°C-321 °F

Electrical3

6110A conducts electricity at 40 % IACS, better than 72% of aluminum grades.

Electrical Conductivity40 % IACS
Electrical Resistivity4.3×10⁻⁸ Ω·m1.69 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 51% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.75 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in neutral atmospheres and fresh water; Cu content raises pitting/intergranular sensitivity in chlorides — protect by anodize/paint. Poor in strong acids and alkalis (pH<4, pH>9); avoid direct coupling to steel or copper.

Sustainability4

Producing a kilogram of 6110A takes about 200 MJ of energy and emits 12.5 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 30%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content30%

Manufacturability7

6110A's machinability is good (60/100, worse than 51% of aluminum grades); weldability good (65/100); formability fair (40/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)50%
WeldabilityGood65/100
Formability (cold)Fair40/100
Brazeability / SolderabilityFair35/100
PolishabilityGood60/100
Anodizing Responsegood — sound clear and hard anodic coatings; Cu and Mn-bearing intermetallics can give slight grey/darker tint, so bright/decorative anodize is less uniform than 6063.

Common Calculations5

Specific Strength (UTS / density)calculated142 kN·m/kg
Specific Stiffness (E / density)calculated25.8 MN·m/kg
Modulus of Resiliencecalculated900 kJ/m³
Thermal Diffusivitycalculated66 mm²/s
Thermal Shock Resistance Indexcalculated38

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 6110A is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6110A

Working with 6110A

Is 6110A easy to machine?

Machines well in T5/T6 with polished carbide tools, high speed and copious coolant; T4/O tempers are gummy and prone to built-up edge.

Can 6110A be welded?

MIG/TIG weldable with 4043 (or 5356 for anodizing colour match); expect 40–50% HAZ strength loss and hot-crack risk from the Cu — post-weld T6 ageing restores much of the strength.

Can 6110A be formed, bent or molded?

Extrudes at moderate press speed (harder than 6063/6082); bend and hydroform in T4/W temper then artificially age — cold bending in T6 needs generous radii (≥3t).

6110A chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si0.7 – 1.10.9
Feimpurity limit≤ 0.50.25
Curaises strength, lowers corrosion resistance0.2 – 0.70.45
Mngrain/recrystallisation control0.2 – 0.70.45
Mg0.5 – 1.10.9
Cr0.04 – 0.250.12
Zn≤ 0.3
Ti≤ 0.150.02
Others (each)≤ 0.05
Others (total)≤ 0.15
Albalance

What surface finishes work on 6110A?

Takes clear and hard anodising well but Cu/Mn intermetallics give a slightly darker, less uniform tint; chromate-free conversion coating or powder paint is preferred where chloride exposure occurs.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 6110A in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

EN / DIN / Werkstoff-Nr.
AW-6110AAlMg0.9Si0.9MnCu
Also called
6110

How much does 6110A cost?

6110A is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

6110A — frequently asked

What is 6110A used for?

6110A is typically used for high-strength structural extrusions, automotive bumper beams, vehicle seat and slide rails, chassis and subframe sections, crash management components and load-bearing transport profiles. In short: highest-strength 6000-series extrusion; cu-bearing, lower corrosion resistance; stronger than 6082-T6.

What is the yield strength of 6110A?

6110A has a typical yield strength of 355 MPa (51.5 ksi) and a tensile strength of 385 MPa (55.8 ksi) — stronger than 84% of aluminum grades. Strength varies by condition: see the 9 listed tempers.

Is 6110A easy to machine?

Reasonably — machinability is rated good (60/100, worse than 51% of aluminum grades). Machines well in T5/T6 with polished carbide tools, high speed and copious coolant; T4/O tempers are gummy and prone to built-up edge.

Can 6110A be welded?

Yes — weldability is rated good (65/100). MIG/TIG weldable with 4043 (or 5356 for anodizing colour match); expect 40–50% HAZ strength loss and hot-crack risk from the Cu — post-weld T6 ageing restores much of the strength.

What surface finishes work on 6110A?

Takes clear and hard anodising well but Cu/Mn intermetallics give a slightly darker, less uniform tint; chromate-free conversion coating or powder paint is preferred where chloride exposure occurs.

Can 6110A be formed, bent or molded?

Extrudes at moderate press speed (harder than 6063/6082); bend and hydroform in T4/W temper then artificially age — cold bending in T6 needs generous radii (≥3t).

What is the maximum service temperature of 6110A?

6110A is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 6110A-T6 and 6110A-O?

T6 is the default condition — default stocked condition: maximum strength for crash-management and load-bearing extrusions. O: softest condition for heavy cold forming or deep bending before re-heat-treatment. Yield strength is 355 MPa in T6 versus 65 MPa in O.

How much does 6110A cost?

6110A is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. EN 573-3 Aluminium and aluminium alloys — Chemical composition of wrought products — CEN (2019)
  2. EN 755-2 Aluminium and aluminium alloys — Extruded rod/bar, tube and profiles: mechanical properties — CEN (2016)
  3. International Alloy Designations and Chemical Composition Limits (Teal Sheets) — The Aluminum Association (2018)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol. 13B — Corrosion: Materials — ASM International (2005)
  6. High-strength 6000-series automotive extrusion alloy datasheets — Constellium / Hydro Extrusion (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.