FabDigitFabDigit

Aluminum 6005 vs 6110A

Aluminum · grade comparison

Aluminum 6005 and 6110A are both aluminum grades. 6110A is the stronger of the two: yield strength 355 MPa (51.5 ksi) against 245 MPa (35.5 ksi) for 6005, about 45% more; tensile strength follows at 385 MPa (55.8 ksi) vs 270 MPa (39.2 ksi). 6110A is harder — 115 HB against 85 HB for 6005 — which matters for wear surfaces and threads. 6005 conducts heat better (188 W/m·K vs 160 W/m·K). On the shop floor, 6005 welds better (very good vs good) and 6005 sits in a lower cost tier (standard, $$) than 6110A (premium, $$$).

6005Choose it when it will be welded, or when cost is the deciding factor.

6110AChoose it when strength drives the design, or when surface hardness matters.

6005 vs 6110A: properties

60056110A

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Shear Modulus

26 GPa3.8 Msi
26.4 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

270 MPa39.2 ksi
385 MPa55.8 ksi

Yield Strength (0.2% offset)

245 MPa35.5 ksi
355 MPa51.5 ksi

Shear Strength

172 MPa24.9 ksi
230 MPa33.4 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
27 MPa·√m24.6 ksi·√in

Hardness, Brinell

85 HB
115 HB

Hardness, Vickers

90 HV
125 HV

Reduction in Area

—
30%

Compressive Strength

—
360 MPa52.2 ksi

Charpy V-Notch Impact (RT)

—
14 J10.3 ft·lbf

Hardness, Rockwell B

—
68 HRB

Same in both: Poisson's Ratio 0.33 · Elongation at Break 11%

Physical

Density and transition temperatures.

Density

2.7 g/cm³0.1 lb/in³
2.71 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
585°C1,085 °F

Liquidus Temperature

654°C1,209 °F
650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

188 W/m·K109 BTU/hr·ft·°F
160 W/m·K92.4 BTU/hr·ft·°F

Specific Heat Capacity

897 J/kg·K0.21 BTU/lb·°F
895 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

397 J/g171 BTU/lb
393 J/g169 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

49 % IACS
40 % IACS

Electrical Resistivity

3.52×10⁻⁸ Ω·m1.39 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.75 V

Corrosion Resistance

70 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
60 / 100

Weldability

80 / 100
65 / 100

Brazeability / Solderability

50 / 100
35 / 100

Polishability

65 / 100
60 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 50% · Formability (cold) 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

100 kN·m/kg
142 kN·m/kg

Specific Stiffness (E / density)

25.6 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

435 kJ/m³
900 kJ/m³

Thermal Diffusivity

77.6 mm²/s
66 mm²/s

Thermal Shock Resistance Index

31
38

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60056110A

Manufacturing and finishing

Capability60056110A
CNC machiningYes—
Sheet metalYes—
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

6005 vs 6110A — frequently asked

Is 6110A stronger than 6005?

Yes. 6110A has a typical yield strength of 355 MPa (51.5 ksi) against 245 MPa (35.5 ksi) for 6005 — about 45% more. Tensile strength is 385 MPa (55.8 ksi) vs 270 MPa (39.2 ksi).

Which is cheaper, 6005 or 6110A?

6005 is the lower-cost material: it sits in the standard tier ($$) while 6110A is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 6005 or 6110A?

6110A, by a small margin. Both rate good for machinability — 60/100 against 55/100 for 6005; for welding the order is 6005 first (very good, 80/100) then 6110A (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6005 and 6110A side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.