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Aluminum 3203

AA 3203 · EN AW-3203, AW 3203

3203 is a low-copper version of 3003 (Cu ≤0.05 %) in the Al-Mn 3000-series family, with essentially the same composition and mechanical properties but better corrosion resistance and easier brazing.

Sheet metalBudget cost $

Values for the H14 condition

3203 tempers and conditions

3203 is supplied in 13 conditions, soft to hard. H14 is the default FabDigit quotes; the values on this page are for it.

Compare all 13 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Pick for deep drawing, tight bending, fin-forming and for brazing-sheet core where post-braze softness is accepted.421103528 HB50 % IACS
Slightly strain hardened
Near-O softness with slight flattening/levelling work; used where O flatness is insufficient but formability must stay high.501152830 HB49 % IACS
As fabricated
Extruded or hot-worked product with no mechanical property guarantee; cheapest route for tube and shapes.551152530 HB46 % IACS
Strain hardened from hot working only
Hot-rolled plate / extruded tube with guaranteed minimum properties; typical for thicker sections.601202232 HB47 % IACS
Strain hardened and partially annealed, quarter hard
H12-level strength with markedly better ductility; preferred for stamped and roll-formed heat-exchanger parts.1151401435 HB43 % IACS
Strain hardened, quarter hard
Light work hardening for roll-formed and moderately bent parts needing a bit more strength than O.1241311035 HB42 % IACS
Strain hardened and partially annealed, half hard
Most common fin/tube-stock temper: H14 strength with H12-like bendability after partial anneal.1301521240 HB42 % IACS
H14Default
Strain hardened, half hard
The general-purpose stocked sheet/tube temper: good strength–formability balance for heat-exchanger tube, panels and fin stock.145150840 HB41 % IACS
Strain hardened and partially annealed, three-quarter hard
For strip needing H16 strength but some residual bend ductility.160180847 HB41 % IACS
Strain hardened, three-quarter hard
Higher-strength strip for lightly formed parts, shutters and tube where stiffness matters more than bendability.172179547 HB40 % IACS
Strain hardened and partially annealed, full hard
Full-hard strength with a stabilised, slightly more ductile structure than H18.180200554 HB40 % IACS
Strain hardened, full hard
Maximum work-hardened strength for flat blanks, fin stock and thin strip with minimal forming.186200455 HB40 % IACS
Strain hardened, extra hard
Ultra-cold-rolled thin strip/foil stock where peak as-rolled strength and flatness are needed.200215358 HB40 % IACS

What is 3203?

3203 is a low-copper version of 3003 (Cu ≤0.05 %) in the Al-Mn 3000-series family, with essentially the same composition and mechanical properties but better corrosion resistance and easier brazing. Non-heat-treatable and strengthened by cold work, it is used in volume for brazed heat-exchanger fin and tube stock and brazing-sheet core, with 145 MPa yield, 150 MPa tensile, 8 % elongation, 40 HB and 159 W/m·K thermal conductivity on file. Strength cannot be raised by heat treatment, strain-hardened tempers soften above about 150 °C, and anodizing looks grey, so keep it out of decorative parts; 3003 is the direct alternative. 3203 has a density of 2.73 g/cm³ (0.0986 lb/in³), heavier than 61% of aluminum grades. It melts at 643°C (1,189 °F). 3203 has a yield strength of 145 MPa (21 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 68% of aluminum grades. Elongation at break is 8% and the elastic modulus is 69 GPa (10 Msi).

What is 3203 used for?

  • Brazed heat exchanger fin stock
  • Heat exchanger tube stock
  • Brazing sheet core
  • Radiator and condenser assemblies
  • Cooking utensils
  • Roofing and siding sheet
  • Chemical process tanks

Advantages

  • Readily welded — 88/100, better than 85% of aluminum grades
  • Forms and bends easily — 70/100, better than 83% of aluminum grades
  • Good corrosion resistance — 70/100, better than 79% of aluminum grades
  • High electrical conductivity — 41 % IACS, better than 78% of aluminum grades

Limitations

  • Hard to polish — 45/100, worse than 76% of aluminum grades

3203 properties

Typical room-temperature values for 3203-H14; bars are the position among aluminum grades.

Physical3

3203 has a density of 2.73 g/cm³ (0.0986 lb/in³), heavier than 61% of aluminum grades. It melts at 643°C (1,189 °F).

Density2.73 g/cm³0.1 lb/in³
Melting Point (Solidus)643°C1,189 °F
Liquidus Temperature654°C1,209 °F

Mechanical10

3203 has a yield strength of 145 MPa (21 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 68% of aluminum grades. Elongation at break is 8% and the elastic modulus is 69 GPa (10 Msi).

Elastic (Young's) Modulus69 GPa10 Msi
Shear Modulus26 GPa3.8 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)150 MPa21.8 ksi
Yield Strength (0.2% offset)145 MPa21 ksi
Elongation at Break8%
Shear Strength97 MPa14.1 ksi
Fatigue Strength (Endurance Limit)62 MPa9 ksi
Hardness, Brinell40 HB

Thermal6

3203 is rated for continuous service to 150°C (302 °F). It conducts heat at 159 W/m·K (91.9 BTU/hr·ft·°F), better than 74% of aluminum grades. Thermal expansion is 23.2 µm/m·K (12.9 µin/in·°F).

Thermal Conductivity159 W/m·K91.9 BTU/hr·ft·°F
Specific Heat Capacity893 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.2 µm/m·K12.9 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-270°C-454 °F

Electrical3

3203 conducts electricity at 41 % IACS, better than 78% of aluminum grades.

Electrical Conductivity41 % IACS
Electrical Resistivity4.2×10⁻⁸ Ω·m1.65 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is very good (70/100), better than 79% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceVery good70/100
Chemical Resistance SummaryGood in fresh/soft water, humid air and most neutral coolants; attacked by strong acids and alkalis; low Cu content reduces pitting and improves resistance in brazed heat-exchanger service.

Sustainability4

Producing a kilogram of 3203 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content25%

Manufacturability7

3203's machinability is fair (45/100, worse than 72% of aluminum grades); weldability excellent (88/100); formability very good (70/100).

MachinabilityFair45/100
Machinability Rating (AISI 1212 = 100 %)90%
WeldabilityExcellent88/100
Formability (cold)Very good70/100
Brazeability / SolderabilityExcellent92/100
PolishabilityFair45/100
Anodizing Responsefair — protective clear anodize is easy, but Mn-rich matrix gives a grey/cloudy tone so it is not favoured for decorative bright finishes

Common Calculations5

Specific Strength (UTS / density)calculated55 kN·m/kg
Specific Stiffness (E / density)calculated25.3 MN·m/kg
Modulus of Resiliencecalculated152 kJ/m³
Thermal Diffusivitycalculated65.2 mm²/s
Thermal Shock Resistance Indexcalculated15

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 3203 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale3203

Working with 3203

Is 3203 easy to machine?

Soft and gummy — use polished high-rake carbide, high surface speed, sharp tools and flood coolant to avoid built-up edge; harder H16/H18 tempers cut cleaner.

Can 3203 be welded?

Readily GTAW/GMAW welded with 1100 or 4043 filler (4047 for brazing-sheet assemblies); weld zone reverts to O-temper strength.

Can 3203 be formed, bent or molded?

Excellent cold formability in O/H22/H24 — deep drawing, fin corrugation and tube rolling are routine; allow larger bend radii in H16–H19.

Manufacturability

The process limits FabDigit applies to 3203. Every 3203 part is priced by an engineer; design inside these and the quote comes back without a redesign loop.

Sheet metal

FormabilityExcellent70 / 100
WeldabilityBetter88 / 100
BendableYes

3203 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
SiSi+Fe controlled in fin stock≤ 0.60.25
Fe≤ 0.70.45
Cukey difference vs 3003 (Cu 0.05–0.20)≤ 0.050.02
Mnprimary strengthening/dispersoid element1 – 1.51.2
Zn≤ 0.10.03
Tigrain refiner (where registered)≤ 0.10.02
Other (each)≤ 0.05
Others (total)≤ 0.15
Albalance

What surface finishes work on 3203?

Takes chromate/no-chrome conversion coatings and paint well; clear anodize is protective but grey-toned, so use for functional rather than decorative finishes.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 3203 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Aluminum Association
AA3203
EN / DIN / Werkstoff-Nr.
AW-3203AW 3203

How much does 3203 cost?

3203 is a budget-cost aluminum ($), cheaper than about 99% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

3203 — frequently asked

What is 3203 used for?

3203 is typically used for brazed heat exchanger fin stock, heat exchanger tube stock, brazing sheet core, radiator and condenser assemblies, cooking utensils and roofing and siding sheet. In short: international 3003 equivalent; general purpose.

What is the yield strength of 3203?

3203 has a typical yield strength of 145 MPa (21 ksi) and a tensile strength of 150 MPa (21.8 ksi) — weaker than 68% of aluminum grades. Strength varies by condition: see the 13 listed tempers.

Is 3203 easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 72% of aluminum grades). Soft and gummy — use polished high-rake carbide, high surface speed, sharp tools and flood coolant to avoid built-up edge; harder H16/H18 tempers cut cleaner.

Can 3203 be welded?

Yes — weldability is rated excellent (88/100). Readily GTAW/GMAW welded with 1100 or 4043 filler (4047 for brazing-sheet assemblies); weld zone reverts to O-temper strength.

What surface finishes work on 3203?

Takes chromate/no-chrome conversion coatings and paint well; clear anodize is protective but grey-toned, so use for functional rather than decorative finishes.

Can 3203 be formed, bent or molded?

Excellent cold formability in O/H22/H24 — deep drawing, fin corrugation and tube rolling are routine; allow larger bend radii in H16–H19.

What is the maximum service temperature of 3203?

3203 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 3203-H14 and 3203-O?

H14 is the default condition — the general-purpose stocked sheet/tube temper: good strength–formability balance for heat-exchanger tube, panels and fin stock. O: pick for deep drawing, tight bending, fin-forming and for brazing-sheet core where post-braze softness is accepted. Yield strength is 145 MPa in H14 versus 42 MPa in O.

How much does 3203 cost?

3203 is a budget-cost aluminum ($), cheaper than about 99% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Can FabDigit make parts in 3203?

Yes — 3203 is available for sheet metal; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. EN 573-3 / EN 485-2 — Aluminium and aluminium alloys: chemical composition and mechanical properties of sheet, strip and plate — CEN (2019)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys (3003/3000-series data) — ASM International (1990)
  4. ASTM B209 — Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate — ASTM International (2021)
  5. Heat-exchanger tube and fin stock alloy datasheets (3003/3203 class) — Constellium / Novelis (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.