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Aluminum 3103 vs 3203

Aluminum · grade comparison

Aluminum 3103 and 3203 are both aluminum grades, both corrosion resistant al. 3203 is the stronger of the two: yield strength 145 MPa (21 ksi) against 130 MPa (18.9 ksi) for 3103, about 12% more. 3203 is the more ductile: elongation 8% versus 7% for 3103. 3203 runs hotter in service (150°C vs 120°C continuous). On the shop floor, 3203 machines more easily (45 vs 35 out of 100).

3203Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

3103 vs 3203: properties

31033203

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Yield Strength (0.2% offset)

130 MPa18.9 ksi
145 MPa21 ksi

Elongation at Break

7%
8%

Hardness, Brinell

42 HB
40 HB

Hardness, Vickers

47 HV
—

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Tensile Strength (Ultimate) 150 MPa21.8 ksi · Shear Strength 97 MPa14.1 ksi · Fatigue Strength (Endurance Limit) 62 MPa9 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

645°C1,193 °F
643°C1,189 °F

Liquidus Temperature

655°C1,211 °F
654°C1,209 °F

Same in both: Density 2.73 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

160 W/m·K92.4 BTU/hr·ft·°F
159 W/m·K91.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-270°C-454 °F

Same in both: Specific Heat Capacity 893 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.2 µm/m·K12.9 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
41 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V · Corrosion Resistance 70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
90%

Weldability

90 / 100
88 / 100

Formability (cold)

65 / 100
70 / 100

Brazeability / Solderability

75 / 100
92 / 100

Polishability

50 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Typical Recycled Content

35%
25%

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Modulus of Resilience

122 kJ/m³
152 kJ/m³

Thermal Diffusivity

65.6 mm²/s
65.2 mm²/s

Same in both: Specific Strength (UTS / density) 55 kN·m/kg · Specific Stiffness (E / density) 25.3 MN·m/kg · Thermal Shock Resistance Index 15

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale31033203

Manufacturing and finishing

Capability31033203
Default condition——
Relative cost$ Budget$ Budget
Min. machined wall——
Best machined surface——

Both are offered for Sheet metal. Both take the same 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

3103 vs 3203 — frequently asked

Is 3203 stronger than 3103?

Yes. 3203 has a typical yield strength of 145 MPa (21 ksi) against 130 MPa (18.9 ksi) for 3103 — about 12% more. Tensile strength is 150 MPa (21.8 ksi) vs 150 MPa (21.8 ksi).

Which is cheaper, 3103 or 3203?

Both sit in the same relative cost tier ($, budget); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 3103 or 3203?

3203, by a small margin. Both rate fair for machinability — 45/100 against 35/100 for 3103.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 3103 and 3203 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.