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Titanium Ti-6Al-4V ELI (Grade 23) AM Powder · print state

Titanium Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF

Properties of the AB-EBPBF condition, compared with the other Ti-6Al-4V ELI (Grade 23) AM Powder tempers.

Hot (≈650–700 °C) build gives an in-situ annealed, low-residual-stress structure; typical for acetabular cups and lattice implants.

High cost $$$$

What is Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF?

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF is Ti-6Al-4V ELI (Grade 23) AM Powder in the AB-EBPBF condition — hot (≈650–700 °C) build gives an in-situ annealed, low-residual-stress structure; typical for acetabular cups and lattice implants. Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF has a yield strength of 890 MPa (129 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 80% of titanium grades. Elongation at break is 14% and the elastic modulus is 112 GPa (16.2 Msi). Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF has a density of 4.43 g/cm³ (0.16 lb/in³), lighter than 89% of titanium grades. It melts at 1,604°C (2,919 °F). SR is the default condition FabDigit quotes; AB-EBPBF is available on request or by drawing note.

Advantages

  • High strength — 890 MPa (129 ksi), better than 80% of titanium grades

Limitations

  • High embodied carbon — 48 kg CO₂/kg, worse than 95% of titanium grades
  • Low electrical conductivity — 1 % IACS, worse than 89% of titanium grades
  • Poor heat conductor — 6.8 W/m·K (3.93 BTU/hr·ft·°F), worse than 86% of titanium grades

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF properties

Typical room-temperature values for Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF — 9 properties are specific to this condition; the rest are grade-level values shared by every Ti-6Al-4V ELI (Grade 23) AM Powder temper. Each bar shows where the value sits among the titanium grades in FabDigit's library — further right is higher.

Physical3

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF has a density of 4.43 g/cm³ (0.16 lb/in³), lighter than 89% of titanium grades. It melts at 1,604°C (2,919 °F).

Density4.43 g/cm³0.16 lb/in³
Melting Point (Solidus)1,604°C2,919 °F
Liquidus Temperature1,660°C3,020 °F

Mechanical16

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF has a yield strength of 890 MPa (129 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 80% of titanium grades. Elongation at break is 14% and the elastic modulus is 112 GPa (16.2 Msi).

Elastic (Young's) Modulus112 GPa16.2 Msi
Shear Modulus43 GPa6.2 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)980 MPa142 ksi
Yield Strength (0.2% offset)890 MPa129 ksi
Elongation at Break14%
Reduction in Area38%
Compressive Strength1,100 MPa160 ksi
Shear Strength660 MPa95.7 ksi
Fatigue Strength (Endurance Limit)300 MPa43.5 ksi
Fracture Toughness (K_IC)75 MPa·√m68.3 ksi·√in
Charpy V-Notch Impact (RT)18 J13.3 ft·lbf
Hardness, Brinell330 HB
Hardness, Rockwell C32 HRC
Hardness, Vickers325 HV

Thermal6

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF is rated for continuous service to 350°C (662 °F). It conducts heat at 6.8 W/m·K (3.93 BTU/hr·ft·°F), worse than 86% of titanium grades. Thermal expansion is 8.7 µm/m·K (4.83 µin/in·°F).

Thermal Conductivity6.8 W/m·K3.9 BTU/hr·ft·°F
Specific Heat Capacity560 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)8.7 µm/m·K4.8 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-253°C-423 °F

Electrical3

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF conducts electricity at 1 % IACS, worse than 89% of titanium grades.

Electrical Conductivity1 % IACS
Electrical Resistivity1.71×10⁻⁶ Ω·m67.3 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 53% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in seawater, body fluids, oxidizing acids, chlorides and most organics; attacked by HF, hot concentrated HCl/H₂SO₄, and dry chlorine; hydrogen pickup and ignition risk in pure oxygen or red fuming nitric acid.

Sustainability4

Producing a kilogram of Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF takes about 780 MJ of energy and emits 48 kg of CO₂ — more than 98% of titanium grades. Typical recycled content is 20%.

Embodied Energy (primary production)780 MJ/kg335,340 BTU/lb
Embodied Carbon (primary production)48 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content20%

Manufacturability7

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF's machinability is poor (20/100, worse than 68% of titanium grades); weldability very good (75/100); formability poor (25/100).

MachinabilityPoor20/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityVery good75/100
Formability (cold)Poor25/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good75/100
Anodizing Responsegood — Type II color anodizing (AMS 2488 Type III) for identification and Type II hard/oxide layers for wear and bio-surfaces; no aluminium-style hardcoat.

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Ti-6Al-4V ELI (Grade 23) AM Powder tempers and conditions

Ti-6Al-4V ELI (Grade 23) AM Powder is also supplied in 9 other conditions. The full side-by-side table is on the Ti-6Al-4V ELI (Grade 23) AM Powder overview.

Working with Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF

Is Ti-6Al-4V ELI (Grade 23) AM Powder easy to machine?

Low thermal conductivity and chemical reactivity: use rigid setups, sharp uncoated-carbide or AlTiN tools, 30–60 m/min, heavy flood coolant, and never dwell in the cut.

Can Ti-6Al-4V ELI (Grade 23) AM Powder be welded?

Excellent by GTAW, laser and EBW under high-purity argon or vacuum with full back-purge; keep O/N/H pickup low and avoid porosity from residual powder or contamination.

Can Ti-6Al-4V ELI (Grade 23) AM Powder be formed, bent or molded?

Processed by L-PBF/EB-PBF/DED rather than forming; keep powder dry and O₂ controlled, orient parts to limit overhangs, stress relieve before removal from plate, and HIP for fatigue-rated parts.

What surface finishes work on Ti-6Al-4V ELI (Grade 23) AM Powder?

Support removal plus machining, abrasive/chemical polishing or electropolishing; anodize per AMS 2488 for color/bio-surfaces, or grit-blast/plasma-spray HA on implants.

Ti-6Al-4V ELI (Grade 23) AM Powder chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Alα stabiliser5.5 – 6.56
Vβ stabiliser3.5 – 4.54
FeELI limit≤ 0.250.15
Oextra-low interstitial; key toughness driver, rises with powder reuse≤ 0.130.09
C≤ 0.080.02
N≤ 0.050.01
H0.015 max allowed for some powder lots≤ 0.010
Yyttrium residual limit≤ 0.01
Other each≤ 0.1
Other total≤ 0.4
Tibalance

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF — frequently asked

What is Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF used for?

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF is typically used for spinal implants, hip/knee implant lattices, critical aerospace AM components and biomedical devices. In short: toughest AM titanium powder; implant-grade ELI chemistry; better fatigue than Grade 5.

What is the yield strength of Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF?

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF has a typical yield strength of 890 MPa (129 ksi) and a tensile strength of 980 MPa (142 ksi) — stronger than 80% of titanium grades. Strength varies by condition: see the 10 listed tempers.

Is Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF easy to machine?

Not especially — machinability is rated poor (20/100, worse than 68% of titanium grades). Low thermal conductivity and chemical reactivity: use rigid setups, sharp uncoated-carbide or AlTiN tools, 30–60 m/min, heavy flood coolant, and never dwell in the cut.

Can Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF be welded?

Yes — weldability is rated very good (75/100). Excellent by GTAW, laser and EBW under high-purity argon or vacuum with full back-purge; keep O/N/H pickup low and avoid porosity from residual powder or contamination.

What surface finishes work on Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF?

Support removal plus machining, abrasive/chemical polishing or electropolishing; anodize per AMS 2488 for color/bio-surfaces, or grit-blast/plasma-spray HA on implants.

Can Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF be formed, bent or molded?

Processed by L-PBF/EB-PBF/DED rather than forming; keep powder dry and O₂ controlled, orient parts to limit overhangs, stress relieve before removal from plate, and HIP for fatigue-rated parts.

What is the maximum service temperature of Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF?

Ti-6Al-4V ELI (Grade 23) AM Powder AB-EBPBF is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ti-6Al-4V ELI (Grade 23) AM Powder-SR and Ti-6Al-4V ELI (Grade 23) AM Powder DED-HIP?

SR is the default condition — standard as-delivered condition for L-PBF parts: removes residual stress and distortion risk while keeping high strength. DED-HIP: use for large structural DED parts requiring certified fatigue and toughness (lack-of-fusion closure plus homogenised microstructure). Yield strength is 1,010 MPa in SR versus 865 MPa in DED-HIP.

Sources

  1. ASTM F3001 — Additive Manufacturing Ti-6Al-4V ELI with Powder Bed FusionASTM International (2022)
  2. ASTM F136 / ASTM B348 Grade 23 (UNS R56401)ASTM International (2022)
  3. AMS 7000 / AMS 4931 (L-PBF Ti-6Al-4V, HIP)SAE International (2018)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous AlloysASM International (1990)
  5. Ti64 ELI AM powder / L-PBF material datasheetsEOS, SLM Solutions, AP&C, Carpenter Additive (2023)
  6. MMPDS-17 Ti-6Al-4V property tables (wrought reference)Battelle (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.