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Titanium Ti-5Al-2.5Fe-CDA

Supply condition

ISO 5832-10

CDA = cold drawn + stress relieved bar/wire

Small-diameter bar and wire for bone screws and dental posts where straightness, tolerance and higher yield are needed.

High cost $$$$

Values for the CDA condition

Other Ti-5Al-2.5Fe tempers and conditions

Ti-5Al-2.5Fe is listed in 3 conditions; see the grade overview at Ti-5Al-2.5Fe.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
mill annealed bar/forging (ISO 5832-10 supply condition)
Standard stocked condition for implant bar and forging stock — balanced strength and ductility.8709501532 HRC—
CDAThis page
Cold drawn + stress relieved bar/wire
Small-diameter bar and wire for bone screws and dental posts where straightness, tolerance and higher yield are needed.9601,0501235 HRC1.1 % IACS
Solution treated and aged
Choose for maximum strength and fatigue life in highly loaded hip stems and small-section implants.1,0101,1001137 HRC1.1 % IACS

What is Ti-5Al-2.5Fe-CDA?

Ti-5Al-2.5Fe-CDA is Ti-5Al-2.5Fe supplied in the CDA condition — small-diameter bar and wire for bone screws and dental posts where straightness, tolerance and higher yield are needed. Ti-5Al-2.5Fe-CDA has a yield strength of 960 MPa (139 ksi) and a tensile strength of 1,050 MPa (152 ksi) — stronger than 90% of titanium grades. Elongation at break is 12% and the elastic modulus is 110 GPa (16 Msi). Ti-5Al-2.5Fe-CDA has a density of 4.45 g/cm³ (0.161 lb/in³), lighter than 81% of titanium grades. It melts at 1,600°C (2,912 °F). Annealed is the default condition FabDigit quotes; CDA is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 80/100, better than 98% of titanium grades
  • High strength — 960 MPa (139 ksi), better than 90% of titanium grades

Limitations

  • Low fracture toughness — 55 MPa·√m (50.1 ksi·√in), worse than 90% of titanium grades
  • Limited formability — 18/100, worse than 89% of titanium grades
  • Difficult to weld — 60/100, worse than 83% of titanium grades
  • Limited ductility — 12%, worse than 78% of titanium grades

Ti-5Al-2.5Fe-CDA properties

Typical room-temperature values for Ti-5Al-2.5Fe-CDA; 22 are specific to this condition. Other listed values are Ti-5Al-2.5Fe reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

Ti-5Al-2.5Fe-CDA has a density of 4.45 g/cm³ (0.161 lb/in³), lighter than 81% of titanium grades. It melts at 1,600°C (2,912 °F).

Density4.45 g/cm³0.16 lb/in³
Melting Point (Solidus)1,600°C2,912 °F
Liquidus Temperature1,650°C3,002 °F

Mechanical16

Ti-5Al-2.5Fe-CDA has a yield strength of 960 MPa (139 ksi) and a tensile strength of 1,050 MPa (152 ksi) — stronger than 90% of titanium grades. Elongation at break is 12% and the elastic modulus is 110 GPa (16 Msi).

Elastic (Young's) Modulus110 GPa16 Msi
Shear Modulus42 GPa6.1 Msi
Bulk Modulus110 GPa16 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)1,050 MPa152 ksi
Yield Strength (0.2% offset)960 MPa139 ksi
Elongation at Break12%
Reduction in Area30%
Compressive Strength1,070 MPa155 ksi
Shear Strength670 MPa97.2 ksi
Fatigue Strength (Endurance Limit)590 MPa85.6 ksi
Fracture Toughness (K_IC)55 MPa·√m50.1 ksi·√in
Charpy V-Notch Impact (RT)15 J11.1 ft·lbf
Hardness, Brinell328 HB
Hardness, Rockwell C35 HRC
Hardness, Vickers345 HV

Thermal6

Ti-5Al-2.5Fe-CDA is rated for continuous service to 300°C (572 °F). It conducts heat at 7 W/m·K (4.04 BTU/hr·ft·°F), worse than 76% of titanium grades. Thermal expansion is 9.5 µm/m·K (5.28 µin/in·°F).

Thermal Conductivity7 W/m·K4 BTU/hr·ft·°F
Specific Heat Capacity540 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9.5 µm/m·K5.3 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-250°C-418 °F

Electrical3

Ti-5Al-2.5Fe-CDA conducts electricity at 1.1 % IACS, worse than 67% of titanium grades.

Electrical Conductivity1.1 % IACS
Electrical Resistivity1.6×10⁻⁶ Ω·m63 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 53% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent92/100
Chemical Resistance SummaryExcellent in body fluids, chlorides, seawater, oxidizing acids and most organics thanks to a stable TiO₂ film; attacked by HF, hot concentrated HCl/H₂SO₄, and dry chlorine; risk of hydrogen pickup in reducing acids.

Sustainability4

Producing a kilogram of Ti-5Al-2.5Fe-CDA takes about 700 MJ of energy and emits 42 kg of CO₂ — more than 74% of titanium grades. Typical recycled content is 15%.

Embodied Energy (primary production)700 MJ/kg300,946 BTU/lb
Embodied Carbon (primary production)42 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content15%

Manufacturability8

Ti-5Al-2.5Fe-CDA's machinability is poor (18/100, worse than 83% of titanium grades); weldability good (60/100); formability poor (18/100).

MachinabilityPoor18/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood60/100
Formability (cold)Poor18/100
CastabilityFair35/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good80/100
Anodizing Responseexcellent — type II colour anodizing and type III hard/biomedical anodic films readily formed; standard for implant colour coding and osseointegration surfaces

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ti-5Al-2.5Fe-CDA

Is Ti-5Al-2.5Fe easy to machine?

Machine like Ti-6Al-4V: rigid setups, sharp uncoated-carbide or PVD tools, 25–45 m/min, heavy flood coolant, constant feed to avoid work hardening and titanium fires from fine chips.

Can Ti-5Al-2.5Fe be welded?

GTAW/EBW/laser with full inert (trailing + backing) shielding gives sound joints; keep interpass temperature low and expect some Fe segregation and strength loss in the fusion zone — post-weld stress relief at 550–600 °C recommended.

Can Ti-5Al-2.5Fe be formed, bent or molded?

Cold formability is limited; hot forge/roll in the 850–950 °C α+β range (β transus ≈ 960–980 °C) with controlled cooling to develop a fine bimodal microstructure.

What surface finishes work on Ti-5Al-2.5Fe?

Polishes to a mirror finish; anodizes readily for colour coding and biocompatible oxide layers; grit-blast/acid-etch or plasma-spray HA for osseointegration surfaces; avoid chlorinated or fluoride-containing cleaners.

Ti-5Al-2.5Fe chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Alα stabilizer4.5 – 5.55
Feβ stabilizer replacing V2 – 32.5
Ointerstitial, controls strength≤ 0.20.15
N≤ 0.050.02
C≤ 0.080.03
Hlower limits (0.0125 %) often specified for bar≤ 0.020.01
Other, each≤ 0.1—
Other, total≤ 0.4—
Tibalance—

Ti-5Al-2.5Fe-CDA — frequently asked

What is Ti-5Al-2.5Fe-CDA used for?

Ti-5Al-2.5Fe-CDA is typically used for hip stems, dental implants and orthopedic devices. In short: iron-stabilized implant titanium; vanadium-free Ti-6Al-4V substitute.

What is the yield strength of Ti-5Al-2.5Fe-CDA?

Ti-5Al-2.5Fe-CDA has a typical yield strength of 960 MPa (139 ksi) and a tensile strength of 1,050 MPa (152 ksi) — stronger than 90% of titanium grades. Strength varies by condition: see the 3 listed tempers.

Is Ti-5Al-2.5Fe-CDA easy to machine?

Not especially — machinability is rated poor (18/100, worse than 83% of titanium grades). Machine like Ti-6Al-4V: rigid setups, sharp uncoated-carbide or PVD tools, 25–45 m/min, heavy flood coolant, constant feed to avoid work hardening and titanium fires from fine chips.

Can Ti-5Al-2.5Fe-CDA be welded?

Yes — weldability is rated good (60/100). GTAW/EBW/laser with full inert (trailing + backing) shielding gives sound joints; keep interpass temperature low and expect some Fe segregation and strength loss in the fusion zone — post-weld stress relief at 550–600 °C recommended.

What surface finishes work on Ti-5Al-2.5Fe-CDA?

Polishes to a mirror finish; anodizes readily for colour coding and biocompatible oxide layers; grit-blast/acid-etch or plasma-spray HA for osseointegration surfaces; avoid chlorinated or fluoride-containing cleaners.

Can Ti-5Al-2.5Fe-CDA be formed, bent or molded?

Cold formability is limited; hot forge/roll in the 850–950 °C α+β range (β transus ≈ 960–980 °C) with controlled cooling to develop a fine bimodal microstructure.

What is the maximum service temperature of Ti-5Al-2.5Fe-CDA?

Ti-5Al-2.5Fe-CDA is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Ti-5Al-2.5Fe Annealed and Ti-5Al-2.5Fe-STA?

Annealed is the default condition — standard stocked condition for implant bar and forging stock — balanced strength and ductility. STA: choose for maximum strength and fatigue life in highly loaded hip stems and small-section implants. Yield strength is 870 MPa in Annealed versus 1,010 MPa in STA.

Sources

  1. ISO 5832-10 Implants for surgery — Metallic materials — Part 10: Wrought titanium 5-aluminium 2.5-iron alloy — ISO (1996)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. Materials and Coatings for Medical Devices: Cardiovascular / Handbook of Materials for Medical Devices — ASM International (2003)
  4. Materials Properties Handbook: Titanium Alloys — ASM International (1994)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.