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Titanium IMI 550-STA (Solution treated and aged)

Heat-treated state · default condition

Standard supply condition for bar, billet and forgings where maximum strength to 400 °C is needed.

High cost $$$$

Values for the STA condition

Other IMI 550 tempers and conditions

IMI 550 is listed in 5 conditions; see the grade overview at IMI 550.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softer intermediate condition for machining, straightening or further hot working before final ageing.9001,0001632 HRC—
Hot rolled
Semi-finished mill stock bought for re-forging or customer heat treatment; properties not guaranteed.9501,0501233 HRC1.1 % IACS
forged above beta transus then solution treated and aged
Chosen when higher fracture toughness and crack-growth resistance matter more than smooth fatigue strength and ductility.1,0101,110835 HRC1.1 % IACS
alpha-beta forged then solution treated and aged
Disc, ring and structural forgings; equiaxed alpha-beta structure with balanced strength and fatigue life.1,0301,1301235 HRC1.1 % IACS
STADefaultThis page
Solution treated and aged
Standard supply condition for bar, billet and forgings where maximum strength to 400 °C is needed.1,0501,1501336 HRC—

What is IMI 550-STA?

IMI 550-STA is IMI 550 heat treated to STA — standard supply condition for bar, billet and forgings where maximum strength to 400 °C is needed. IMI 550-STA has a yield strength of 1,050 MPa (152 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 96% of titanium grades. Elongation at break is 13% and the elastic modulus is 115 GPa (16.7 Msi). IMI 550-STA has a density of 4.6 g/cm³ (0.166 lb/in³), heavier than 87% of titanium grades. It melts at 1,590°C (2,894 °F).

Advantages

  • High strength — 1,050 MPa (152 ksi), better than 96% of titanium grades
  • High service temperature — 400°C (752 °F), better than 78% of titanium grades

Limitations

  • Difficult to weld — 25/100, worse than 100% of titanium grades
  • Low fracture toughness — 45 MPa·√m (41 ksi·√in), worse than 98% of titanium grades
  • Limited formability — 15/100, worse than 93% of titanium grades
  • Low electrical conductivity — 1.1 % IACS, worse than 78% of titanium grades

IMI 550-STA properties

Typical room-temperature values for IMI 550-STA; 11 are specific to this condition. Other listed values are IMI 550 reference data and may not represent this condition. Bars are the position among titanium grades.

Physical3

IMI 550-STA has a density of 4.6 g/cm³ (0.166 lb/in³), heavier than 87% of titanium grades. It melts at 1,590°C (2,894 °F).

Density4.6 g/cm³0.17 lb/in³
Melting Point (Solidus)1,590°C2,894 °F
Liquidus Temperature1,650°C3,002 °F

Mechanical16

IMI 550-STA has a yield strength of 1,050 MPa (152 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 96% of titanium grades. Elongation at break is 13% and the elastic modulus is 115 GPa (16.7 Msi).

Elastic (Young's) Modulus115 GPa16.7 Msi
Shear Modulus44 GPa6.4 Msi
Bulk Modulus107 GPa15.5 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)1,150 MPa167 ksi
Yield Strength (0.2% offset)1,050 MPa152 ksi
Elongation at Break13%
Reduction in Area30%
Compressive Strength1,120 MPa162 ksi
Shear Strength690 MPa100 ksi
Fatigue Strength (Endurance Limit)580 MPa84.1 ksi
Fracture Toughness (K_IC)45 MPa·√m41 ksi·√in
Charpy V-Notch Impact (RT)15 J11.1 ft·lbf
Hardness, Brinell333 HB
Hardness, Rockwell C36 HRC
Hardness, Vickers350 HV

Thermal6

IMI 550-STA is rated for continuous service to 400°C (752 °F). It conducts heat at 7.1 W/m·K (4.1 BTU/hr·ft·°F), worse than 68% of titanium grades. Thermal expansion is 9.4 µm/m·K (5.22 µin/in·°F).

Thermal Conductivity7.1 W/m·K4.1 BTU/hr·ft·°F
Specific Heat Capacity565 J/kg·K0.13 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)9.4 µm/m·K5.2 µin/in·°F
Latent Heat of Fusion365 J/g157 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

IMI 550-STA conducts electricity at 1.1 % IACS, worse than 78% of titanium grades.

Electrical Conductivity1.1 % IACS
Electrical Resistivity1.65×10⁻⁶ Ω·m65 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is excellent (85/100), worse than 93% of titanium grades.

Galvanic Potential (seawater, vs SCE)-0.1 V
Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryExcellent in seawater, chlorides, oxidising acids and most organics due to passive TiO₂ film; attacked by HF, hot concentrated HCl/H₂SO₄ and dry chlorine; risk of hydrogen pickup above ~300 °C in H-rich gas.

Sustainability4

Producing a kilogram of IMI 550-STA takes about 650 MJ of energy and emits 42 kg of CO₂ — less than 75% of titanium grades. Typical recycled content is 20%.

Embodied Energy (primary production)650 MJ/kg279,450 BTU/lb
Embodied Carbon (primary production)42 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content20%

Manufacturability8

IMI 550-STA's machinability is poor (16/100, worse than 93% of titanium grades); weldability poor (25/100); formability poor (15/100).

MachinabilityPoor16/100
Machinability Rating (AISI 1212 = 100 %)18%
WeldabilityPoor25/100
Formability (cold)Poor15/100
CastabilityPoor20/100
Brazeability / SolderabilityFair35/100
PolishabilityVery good70/100
Anodizing Responsegood — Type II/anodic colour films and chemical conversion (TiO₂) for identification and galling resistance; not a load-bearing hard coat (use ion nitriding or WC coatings for wear)

Common Calculations5

Specific Strength (UTS / density)calculated250 kN·m/kg
Specific Stiffness (E / density)calculated25 MN·m/kg
Modulus of Resiliencecalculated4,793 kJ/m³
Thermal Diffusivitycalculated2.7 mm²/s
Thermal Shock Resistance Indexcalculated8

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with IMI 550-STA

Is IMI 550 easy to machine?

Machine like a high-strength alpha-beta Ti: rigid setups, low surface speed (~20–35 m/min carbide), heavy positive-rake sharp tools, high-pressure flood coolant, never dwell — work-hardening and galling are severe at 350 HV.

Can IMI 550 be welded?

Fusion welding is generally avoided (silicon and aged microstructure embrittle the HAZ); if required use inert-gas-shielded EB/TIG on annealed material followed by full re-solution and ageing.

Can IMI 550 be formed, bent or molded?

Hot work/forge in the 850–950 °C alpha-beta range with controlled cooling; cold forming is impractical, so bend and stretch operations are done hot or by machining from solid.

What surface finishes work on IMI 550?

Grit blast + pickle or chemical mill to remove alpha case after hot work; anodic/conversion coatings for colour and galling control, ion nitriding or hard coatings for wear surfaces.

IMI 550 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Alalpha stabiliser3 – 54
Mobeta stabiliser3.5 – 4.54
Sn1.5 – 2.52
Sicreep/strength enhancement via silicide precipitation0.3 – 0.70.5
Feimpurity limit≤ 0.2—
Oimpurity limit≤ 0.2—
Cimpurity limit≤ 0.08—
Nimpurity limit≤ 0.05—
Himpurity limit≤ 0.01—
Tibalance—

IMI 550-STA — frequently asked

What is IMI 550-STA used for?

IMI 550-STA is typically used for aeroengine compressor blades, discs and high-temperature fasteners. In short: 400 °C service capability; silicon-strengthened alpha-beta Ti; generally not fusion welded.

What is the yield strength of IMI 550-STA?

IMI 550-STA has a typical yield strength of 1,050 MPa (152 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 96% of titanium grades. Strength varies by condition: see the 5 listed tempers.

Is IMI 550-STA easy to machine?

Not especially — machinability is rated poor (16/100, worse than 93% of titanium grades). Machine like a high-strength alpha-beta Ti: rigid setups, low surface speed (~20–35 m/min carbide), heavy positive-rake sharp tools, high-pressure flood coolant, never dwell — work-hardening and galling are severe at 350 HV.

Can IMI 550-STA be welded?

Not readily — weldability is rated poor (25/100). Fusion welding is generally avoided (silicon and aged microstructure embrittle the HAZ); if required use inert-gas-shielded EB/TIG on annealed material followed by full re-solution and ageing.

What surface finishes work on IMI 550-STA?

Grit blast + pickle or chemical mill to remove alpha case after hot work; anodic/conversion coatings for colour and galling control, ion nitriding or hard coatings for wear surfaces.

Can IMI 550-STA be formed, bent or molded?

Hot work/forge in the 850–950 °C alpha-beta range with controlled cooling; cold forming is impractical, so bend and stretch operations are done hot or by machining from solid.

What is the maximum service temperature of IMI 550-STA?

IMI 550-STA is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between IMI 550-STA and IMI 550-ANN?

STA is the default condition — standard supply condition for bar, billet and forgings where maximum strength to 400 °C is needed. ANN: softer intermediate condition for machining, straightening or further hot working before final ageing. Yield strength is 1,050 MPa in STA versus 900 MPa in ANN.

Sources

  1. IMI 550 (Ti-4Al-4Mo-2Sn-0.5Si) alloy data sheet — IMI Titanium / TIMET UK (1995)
  2. BS TA 45–48 — Titanium alloy bar, billet and forgings (Ti-4Al-4Mo-2Sn-0.5Si) — BSI (1990)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  4. Materials Properties Handbook: Titanium Alloys — ASM International (1994)
  5. ASM Handbook Vol. 19 — Fatigue and Fracture — ASM International (1996)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.